Safety Incidents OSHA Severe Injury Reports · 2015–2025
105,313Records 71,083Employers 85,290Hospitalizations 27,770Amputations 2015-01-01 2025-10-31

OSHA Accident Investigation · Summary #14248124

ALLEGHENY LUDLUM STEEL

Event
FURNACE, EXPLOSION, MOLTEN METAL, SPILL, WATER
NAICS
000000
Inspection type
Accident-driven
Activity number
#1988583
Employer profile
ALLEGHENY LUDLUM STEEL
Summary number
14248124
Report ID
317500

Event description

MOLTEN METAL SPILLED; CONTACTED WATER AND CAUSED EXPLOSION

Investigation abstract

THE OPERATOR TILTED THE BASIC OXYGEN FURNACE TO TAKE THE TEMPERATURE OF THE CONT ENTS. THE OPERATOR ATTEMPTED TO BRING THE VESSEL BACK TO THE VERTICAL POSITION, BUT WAS UNABLE TO DO SO. THE VESSEL CONTINUED TO TILT, SPILLING SOME OF THE 80 T ONS OF MOLTEN METAL INTO THE PIT ONTO SOME WET LIME AND WATER. WHEN THE MOLTEN M ETAL CONTACTED THE WET LIME AND WATER, AN EXPLOSION OCCURRED. EMPLOYEES #1 THROU GH #3 WERE INJURED BY THE EXPLOSION.

Victims (3)

  1. #1 Hospitalized Age 37 M

    Nature of injury
    5
    Part of body
    4
    Event type
    1
    Source
    28
    Occupation code
    999
    Human factor
    4
    Environmental factor
    18
    Task assigned
    1
  2. #2 Hospitalized Age 57 M

    Nature of injury
    5
    Part of body
    4
    Event type
    1
    Source
    28
    Occupation code
    999
    Human factor
    4
    Environmental factor
    18
    Task assigned
    1
  3. #3 Hospitalized Age 27 M

    Nature of injury
    5
    Part of body
    4
    Event type
    1
    Source
    28
    Occupation code
    999
    Human factor
    4
    Environmental factor
    18
    Task assigned
    1

Codes shown verbatim from OSHA's accident-investigation database. A human-readable decoder is coming in a future release once the accident_lookup2 dictionary is loaded.