Safety Incidents OSHA Severe Injury Reports · 2015–2025
105,313Records 71,083Employers 85,290Hospitalizations 27,770Amputations 2015-01-01 2025-10-31

OSHA Accident Investigation · Summary #14259386

SUN EXPLORATION AND PRODUCTION CO

Event
VALVE, PROPANE, BURN, VAPOR, PRESSURE VESSEL, FIRE, GAS, GAS LEAK, PRESSURE RELEASE, WATER
NAICS
000000
Inspection type
Accident-driven
Activity number
#1923952
Employer profile
SUN EXPLORATION AND PRODUCTION CO
Summary number
14259386
Report ID
625700

Event description

EMPLOYEES BURNED IN PROPANE FIRE

Investigation abstract

A GAS PROCESSING PLANT WAS ENGAGED IN A "MINOR" TURNAROUND, DUE TO A LEAK OF THE THE EMPLOYEES IN THE IMMEDIATE AREA WERE BURNED. PLANT PRODUCT INTO THE COOLING WATER. IN ONE SYSTEM PROPANE GAS IS SENT THROUGH A CONDENSER AT 100 DEGREES FAHRENHEIT AND 90 PSI, WHERE IT IS COOLED AND LIQUIF IED. IT IS THEN STORED IN AN 8000 GALLON ACCUMULATOR VESSEL. THERE WAS NO BLOCK VALVE BETWEEN THE ACCUMULATOR AND THE CONDENSER. EMPLOYEE #7 REMOVED A 1/2 INCH DRAIN VALVE FROM THE SHELL SIDE OF THE PROPANE CONDENSER, WHICH WAS STILL UNDER PRESSURE. THIS CAUSED A RELEASE OF PROPANE GAS, WHICH LASTED FOUR TO SIX MINUTES BEFORE IT IGNITED. THEY WERE UNABLE TO BLOCK IN THE CONDENSER AND APPROXIMATELY 3000 GALLONS OF PROPANE IN THE ACCUMULATOR VESSEL VAPORIZED AND BURNED. ALL OF

Victims (7)

  1. #1 Hospitalized Age 32 M

    Nature of injury
    5
    Part of body
    19
    Event type
    14
    Source
    16
    Occupation code
    999
    Human factor
    17
    Environmental factor
    10
    Hazardous substance
    2150
    Task assigned
    1
  2. #2 Hospitalized Age 29 M

    Nature of injury
    5
    Part of body
    19
    Event type
    14
    Source
    16
    Occupation code
    999
    Human factor
    17
    Environmental factor
    10
    Hazardous substance
    2150
    Task assigned
    1
  3. #3 Hospitalized Age 46 M

    Nature of injury
    5
    Part of body
    19
    Event type
    14
    Source
    16
    Occupation code
    999
    Human factor
    17
    Environmental factor
    10
    Hazardous substance
    2150
    Task assigned
    1
  4. #4 Hospitalized Age 48 M

    Nature of injury
    5
    Part of body
    19
    Event type
    14
    Source
    16
    Occupation code
    999
    Human factor
    17
    Environmental factor
    10
    Hazardous substance
    2150
    Task assigned
    1
  5. #5 Hospitalized Age 25 M

    Nature of injury
    3
    Part of body
    13
    Event type
    6
    Source
    16
    Occupation code
    999
    Human factor
    17
    Environmental factor
    10
    Hazardous substance
    2150
    Task assigned
    1
  6. #6 Hospitalized Age 36 M

    Nature of injury
    20
    Part of body
    3
    Event type
    5
    Source
    16
    Occupation code
    999
    Human factor
    17
    Environmental factor
    10
    Hazardous substance
    2150
    Task assigned
    1
  7. #7 Hospitalized Age 59 M

    Nature of injury
    5
    Part of body
    19
    Event type
    14
    Source
    16
    Occupation code
    999
    Human factor
    17
    Environmental factor
    10
    Hazardous substance
    2150
    Task assigned
    1

Codes shown verbatim from OSHA's accident-investigation database. A human-readable decoder is coming in a future release once the accident_lookup2 dictionary is loaded.