Safety Incidents OSHA Severe Injury Reports · 2015–2025
105,313Records 71,083Employers 85,290Hospitalizations 27,770Amputations 2015-01-01 2025-10-31

OSHA Accident Investigation · Summary #14262646

FORD MOTOR CO, LOUISVILLE ASSEMBLY PLANT

Event
PPE, EXPLOSION, VALVE, SPILL, FACE, TRANSFORMER, PCB
NAICS
000000
Inspection type
Accident-driven
Activity number
#18613695
Employer profile
FORD MOTOR CO, LOUISVILLE ASSEMBLY PLANT
Summary number
14262646
Report ID
452110

Event description

TRANSFORMER EXPLODED, SPILLING PCB ON EMPLOYEES

Investigation abstract

DURING THE WEEK OF MARCH 25, 1985, THERE HAD BEEN SOME INTERFERENCE IN THE MAIN POWER SOURCE. THE EMPLOYEES WERE TROUBLE SHOOTING THIS PROBLEM WHEN THE ACCIDENT OCCURRED. TWO EMPLOYEES WERE ASSIGNED TO CLOSE A 13,700 VOLT SWITCH ON THE LAST TRANSFORMER ON LINE AT THE 12B SUBSTATION. WHEN THE SWITCH WAS CLOSED, THERE WA S A MUFFLED EXPLOSION. PCB LIQUID ERUPTED OUT OF THE "POP-OFF" VALVE. THE PCB SP LASHED INTO THE FACE OF ONE EMPLOYEE. THE OTHER EMPLOYEE WAS PROTECTED BY SAFETY GLASSES, AND GOT THE PCB ONLY ON HIS CLOTHES. THE EMPLOYEE WHO WAS SPLASHED IN THE FACE BY THE PCB IMMEDIATELEY WENT TO A SINK TO WASH THE PCB OFF. BOTH EMPLOY EES ALSO WENT TO A HOSPITAL TO BE DECONTAMINATED.

Victims (2)

  1. #1 Hospitalized Age 50 M

    Nature of injury
    4
    Part of body
    9
    Event type
    14
    Source
    9
    Occupation code
    503
    Human factor
    14
    Environmental factor
    18
    Hazardous substance
    0631
    Task assigned
    1
  2. #2 Hospitalized Age 56 M

    Nature of injury
    4
    Part of body
    31
    Event type
    14
    Source
    9
    Occupation code
    523
    Human factor
    14
    Environmental factor
    18
    Hazardous substance
    0631
    Task assigned
    1

Codes shown verbatim from OSHA's accident-investigation database. A human-readable decoder is coming in a future release once the accident_lookup2 dictionary is loaded.