Safety Incidents OSHA Severe Injury Reports · 2015–2025
105,313Records 71,083Employers 85,290Hospitalizations 27,770Amputations 2015-01-01 2025-10-31

OSHA Accident Investigation · Summary #14447148

KOCH REFINING COMPANY

Event
BURN, FURNACE, PILOT LIGHT, THROAT, FRACTURE, WORK RULES, EXPLOSION, SKULL
NAICS
000000
Inspection type
Accident-driven
Activity number
#2891166
Employer profile
KOCH REFINING COMPANY
Summary number
14447148
Report ID
552700

Event description

PROCESS HEATER EXPLODED WHEN EMPLOYEE TRIED TO LIGHT IT

Investigation abstract

EMPLOYEE #1 WAS ATTEMPTING TO LIGHT A PROCESS HEATER (SIMILAR TO A LARGE FURNACE ) AFTER COMPLETION OF A MAINTENANCE SHUT-DOWN. THE FUEL LINE HAD BEEN LEFT OPEN AND THE PILOT FUEL LINE LEFT CLOSED. THE EMPLOYEE WAS UNDER THE PLENUM, USING AN ACETYLENE TORCH, WHEN THE EXPLOSION OCCURED. EMPLOYEE #2 WAS SEVERAL FEET AWAY. EMPLOYEE #1 WAS STRUCK BY THE FLOOR OF THE PLENUM. THE CORONER'S REPORT STATED THAT THE CAUSE OF DEATH WAS A FRACTURE OF THE SKULL. EMPLOYEE #2 SUFFERED MINOR BURNS OF THE THROAT. CONTRIBUTING FACTORS: THERE WAS NO AVAILABLE METHOD OF "PRO VING" THE PILOT. FUEL GAS WAS ALLOWED THROUGH THE LINES WITHOUT FIRST INSURING T HAT THERE WAS A PILOT LIGHT.

Victims (2)

  1. #1 Fatality Age 37 M

    Nature of injury
    12
    Part of body
    13
    Event type
    1
    Source
    6
    Occupation code
    779
    Human factor
    1
    Environmental factor
    6
    Task assigned
    1
  2. #2 Non-hospitalized injury Age 42 M

    Nature of injury
    5
    Part of body
    20
    Event type
    8
    Source
    16
    Occupation code
    779
    Human factor
    1
    Environmental factor
    11
    Task assigned
    1

Codes shown verbatim from OSHA's accident-investigation database. A human-readable decoder is coming in a future release once the accident_lookup2 dictionary is loaded.