105,313Records 71,083Employers 85,290Hospitalizations 27,770Amputations 2015-01-01 2025-10-31
Safety Incidents OSHA Severe Injury Reports · 2015–2025

OSHA Accident Investigation · Summary #14455919

MEGABAR EXPLOSIVES CORP

Event
EXPLOSIVES,EXPLOSIVE MIXING,EXPLOSION,CHEMICAL REACTION
NAICS
000000
Inspection type
Accident-driven
Activity number
#15193063
Employer profile
MEGABAR EXPLOSIVES CORP
Summary number
14455919
Report ID
854910

Event description

Employee killed in explosion during explosives mixing

Investigation abstract

On May 14, 1984, Employees #1 and 2 were mixing an explosive emulsion. They had ion was probably caused by mechanical shock or an out of control chemical reacti on. heated the oxidizers and fuel with emulsifier, separately, and had mixed them. T he compound was being stirred with an electric mixer. Employee #1 dipped a spatu la into the emulsion and picked up a sample. He said "its stringy," and put the spatula back into the beaker to return the sample. The product then exploded, ki lling Employee #1 and injuring Employee #2, who was hospitalized. The total weig ht of the mixture was 100 grams. The maximum permissible temperatures of the var ious ingredients were: perchlorates - 200 degrees C, fuel - 135 degrees C (mixed while cooling). Employee #2 observed an unusual color to the sample. The explos

Victims (2)

  1. #1 Fatality Age 42 M

    Nature of injury
    18
    Part of body
    19
    Event type
    1
    Source
    43
    Occupation code
    224
    Human factor
    1
    Environmental factor
    18
    Task assigned
    1
  2. #2 Hospitalized Age 29 M

    Nature of injury
    18
    Part of body
    19
    Event type
    1
    Source
    43
    Occupation code
    224
    Human factor
    1
    Environmental factor
    18
    Task assigned
    1

Codes shown verbatim from OSHA's accident-investigation database. A human-readable decoder is coming in a future release once the accident_lookup2 dictionary is loaded.