Safety Incidents OSHA Severe Injury Reports · 2015–2025
105,313Records 71,083Employers 85,290Hospitalizations 27,770Amputations 2015-01-01 2025-10-31

OSHA Accident Investigation · Summary #14559116

FOSTER WHEELER ENERGY CORP.

Event
AIR PRESSURE, COAL, EXPLOSION, BURN, FAN, COAL DUST, FIRE, ELEC UTILITY WORK
NAICS
000000
Inspection type
Accident-driven
Activity number
#3357936
Employer profile
FOSTER WHEELER ENERGY CORP.
Summary number
14559116
Report ID
855610

Event description

COAL DUST EXPLOSION AT ELECTRIC UTILITY PLANT

Investigation abstract

A primary air fan, a motor, and a coal pulverizer at an electric power generatio n plant were running at maximum capacity. The system overloaded and shut down. T he air pressure in the pulverizer overcame the decaying primary air fan pressure , causing the coal dust to back flow into the primary air fan shroud, which had been running at 260 degrees Celsius. Upon contacting the hot metal, the coal dus t gasified and ignited. The inboard side of the fan shroud separated and the bla st from the explosion burned three employees who were working nearby. Two of the m were hospitalized for their injuries.

Victims (4)

  1. #1 Hospitalized Age 28 M

    Nature of injury
    5
    Part of body
    4
    Event type
    14
    Source
    16
    Occupation code
    57
    Human factor
    1
    Environmental factor
    7
    Hazardous substance
    9040
    Task assigned
    2
  2. #2 Hospitalized Age 39 M

    Nature of injury
    5
    Part of body
    4
    Event type
    14
    Source
    16
    Occupation code
    593
    Human factor
    1
    Environmental factor
    7
    Hazardous substance
    9040
    Task assigned
    2
  3. #3 Non-hospitalized injury Age 40 M

    Nature of injury
    5
    Part of body
    2
    Event type
    14
    Source
    16
    Occupation code
    579
    Human factor
    1
    Environmental factor
    7
    Hazardous substance
    9040
    Task assigned
    2
  4. #981 Degree 0 Age 0

    Nature of injury
    0
    Part of body
    0
    Event type
    0
    Source
    0
    Occupation code
    0
    Human factor
    0
    Environmental factor
    0
    Task assigned
    0

Codes shown verbatim from OSHA's accident-investigation database. A human-readable decoder is coming in a future release once the accident_lookup2 dictionary is loaded.