Safety Incidents OSHA Severe Injury Reports · 2015–2025
105,313Records 71,083Employers 85,290Hospitalizations 27,770Amputations 2015-01-01 2025-10-31

OSHA Accident Investigation · Summary #221607443

HORNADY MANUFACTURING

Event
Ammunition, Blunt force, Blunt force trauma, Chemical Reaction, Concussion, Ear, Explosion, Explosive Mixing, Explosives, Flammable Liquid, Head, High Pressure, Machine operator, Misjudgment, Misjudgment of Hazardous Situation, Pressure, Process Safety, Struck By
NAICS
332992
Inspection type
Federal Agency
Activity number
#347032591
Employer profile
HORNADY MANUFACTURING
Summary number
221607443
Report ID
0728900

Event description

One employee is killed, 2 others are injured, in primer mixi

Investigation abstract

At 9:40 a.m. on October 13, 2023, Employee #1 and Employee #2, explosives Everything appeared to be functioning normally as Employee #1 ran the first cycle. At the end of the first cycle, Employee #1 went into the mixing room with the spatula to scrape it down. The scrape down usually takes a couple minutes. Employee #2 was just about to go check on Employee #1 when an explosion occurred. Employee #2 sustained a concussion and ruptured an eardrum and Employee #3 sustained a concussion. Employee #1 died as a result of the explosion and Employee #2 and Employee #3 received medical treatment without hospitalization. workers, and Employee #3, a machine operator, were working for a small arms ammunition manufacturer. The employees were making the standard primer compound. Employee #2 and Employee #3 entered the mixing area and made four batches before break. At the end of the last batch, Employee #3 volunteered to remain behind and clean up the area so Employee #2 could go to break with Employee #1, who had been outside the area doing other work. At the end of the break Employee #1 and Employee #2 returned to the mixing area and Employee #3 left for break. Employee #1 and Employee #2 began preparations for the 5th batch of the day.

Victims (3)

  1. #1 Non-hospitalized injury Age 58 M

    Event type
    14
    Occupation code
    777
  2. #2 Non-hospitalized injury Age 30 M

    Event type
    6
    Occupation code
    615
  3. #3 Fatality Age 32 F

    Event type
    1
    Occupation code
    615

Codes shown verbatim from OSHA's accident-investigation database. A human-readable decoder is coming in a future release once the accident_lookup2 dictionary is loaded.