Controlled Automation, Inc.

An employee was using a hammer to set a piece of metal channel into place. His finger was under the channel when it fell into place, resulting in a right index fingertip amputation.

An employee was using a crane. The hook slipped and a fitting fell onto a finger on the employee's left hand causing a fracture and laceration.

An employee was transporting an 800-pound die on a cart from the tool room. The employee was pulling the cart when it struck a metal plate on the floor. This caused the cart to tip forward and the die to slide off the cart. The die struck the employee's left foot and their second toe was amputated.

An employee was using a forklift to load pallets of product on a trailer. He exited the forklift to adjust a pallet by hand. The pallet fell on him, resulting in an injury to the left leg.

An employee was lifting a 500-pound steel counterweight off a pallet using a magnetic hold jib crane. The counterweight detached from the crane and the employee sustained a left foot/toe fracture that required surgery.

An employee was using a pipe wrench to turn a 42-foot-long steel pipe on jack stands to weld the bottom portion. The pipe fell off the stands, striking the injured employee on his left shin. The employee sustained a left leg fracture at the shin area as well as a tibia fracture that required surgery.

An employee was standing on some large wooden storage crates, adjusting a tarp to cover them. He fell from the crates to the parking lot ground, landed on his left side, and suffered several broken ribs. He was hospitalized.

An employee was remotely operating a 25-ton gantry crane with a magnet attachment to unload a steel plate (approximately 96'' x 280'') from a semi-truck to the ground in the steel yard. The plate struck the employee as it was being moved, resulting in three fractures to his right arm that required hospitalization and surgery.

An employee was polishing a guide pin using a CNC lathe when his left glove got caught on the chuck or tool and three of his fingers were pulled in. The employee was hospitalized and underwent reattachment surgery for finger amputations.

On May 2, 2025, two employees were lifting a pallet jack with a built-in weight measuring plate into the bed of a truck when the plate shifted as they were lifting it. The plate crushed and severed the injured employee's middle and ring fingertips. A fingertip was amputated.

An employee was cleaning a camera lens on a wheel dresser, a machine used to correct the shapes of grinding wheels. The employee's right index finger was caught between the wheel dresser and the grinding wheel being serviced. The fingertip was amputated at the first joint.

An employee was operating an ironworker (steel punching/shearing) machine. A piece of the tooling broke off and struck the employee's neck; a fragment was lodged in his neck. The employee was hospitalized and required surgery.

On October 25, 2025, an employee was stringing up a new reel of tire tread on a machine. The employee pulled a 6-inch tail and proceeded to spool up the liner. As the machine was jogged to begin the liner wrapping process, the liner caught the employee's glove and pulled their right arm into the liner, causing a fracture to the arm.

An employee was doing a cable change on top of an electric overhead traveling (EOT) crane. They were positioned between the cable drum and the drive shaft. While rotating the cable drum, the employee reached for the new cable that was to be installed. The grease fitting on the drive shaft caught their fall harness and pulled them underneath the drive shaft. The employee was pinned between the drive shaft and two pieces of angle steel, resulting in a fracture to their left hip.

An employee was helping two other employees to push a pallet of tile on a loading dock. He suffered a broken fibula and was hospitalized.

On October 5, 2025, an employee was pulling a pressure washer hose when it it disconnected from the cooker. The employee was struck by jets of high-pressure water, resulting in lacerations to their left thigh requiring surgery. The employee was hospitalized.