Federal OSHA recorded a severe workplace injury
at Ilsco Extrusions, Inc., 93 Werner Road, GREENVILLE, PENNSYLVANIA 16125
on — Soreness, pain, hurt-nonspecified injury, affecting the lower leg(s).
Final narrative
An aluminum extrusion run had just finished, and two employees were using a die separator machine to separate the molds and tools from the die. As one of the employees started the machine, a hydraulic line on it blew apart at a fitting. The line, with the fitting on the end, struck one of the employees on the right shin. The employee was hospitalized for surgery on his leg.
HospitalizedLower leg(s)Machine and appliance parts, n.e.c.
At 5:30 a.m. on September 16, 2021, an employee was operating a gang saw when a metal part became caught in the saw at an uneven angle. The employee went to the back of the saw and pulled the metal out. The gauge then cycled and caught the employee's right forearm against the advancing part to be cut. The employee's right forearm was broken and she was hospitalized, requiring surgery.
An employee was walking through a facility conducting an inspection when a forklift operator came around a corner and struck the employee, who then fell onto aluminum billets stacked on the floor. He broke his left leg and right shoulder, and he required stitches on the back of his head.
An employee was operating an automated gang saw/flat bed saw and had loaded a new part. He was attempting to clean cut chip debris from the saw when the clamp came down and caught his left hand, partially amputating his pinky finger.
An employee was tossing a damaged toilet into a compactor. The toilet bounced off the compactor and lacerated the employee's right wrist, cutting an artery and tendon.
An employee was operating a hydraulic jack to bend a frame when the jack came loose and struck the employee. They were hospitalized for a spleen injury.
A truck had been towed into the shop with a flat tire and a blown airbag. An employee checked the tire for damage and was airing the tire. The employee was installing the valve core when the bead slipped off the rim. Air escaped, and the aluminum wheel struck the employee's head and face. The employee became unresponsive and was bleeding.
On December 14, 2023, at 8:40 p.m., three employees were inspecting milling machines for startup. A few of the sleeves on the mill drum needed to be changed out. The injured employee was trying to input a sleeve on the mill drum using a hammer. The hammer hit the edge of the drum, which caused a metal piece to splinter off and strike the employee's cheek just below the left eye. The metal splinter embedded in the back of their eye socket, resulting in pain, swelling, and bleeding that required hospitalization.
An employee was pushing a line of carts into a vestibule when the door cable snapped and struck his right ankle. The employee suffered a fracture that required surgery and hospitalization.
More severe injuries in this industry (NAICS 331316)
At 7:01 p.m. on June 16, 2025, two employees were pushing a saw horse with a bundle of aluminum on it when it flipped over onto the injured employee. The employee was hospitalized with a broken leg and required surgery.
An employee was performing maintenance on a press puller and aligning the puller when it fell. The puller electrical panel struck their left upper back, resulting in fractures to their T12 and L1 vertebrae. The employee was hospitalized.
An employee was walking into the motor control center (MCC) room when his right ring finger was caught in the hinge of a doorway. He sustained an open phalanx fracture, which resulted in a partial amputation above the first knuckle.
An employee was changing the spacing on a telehandler's forks. A fork slipped, and the employee's left index finger was caught between it and the mast. The fingertip was medically amputated at the first knuckle.
An employee was pulling down a broken skid with a forklift. When the employee backed up the forklift to get the forks out of the skid he pulled down, he contacted the forks of another parked forklift, fracturing both of his legs. He was hospitalized.
An employee was carrying cups back to the kitchen when her foot got caught on a cart and she fell face-first. During the fall, a piece of glass from a cup cut the inside of her mouth, severing an artery. She also sustained a laceration on her lower lip. The employee was hospitalized.