Federal OSHA recorded a severe workplace injury
at Port Erie Plastics, Inc., 909 Troupe Road, HARBORCREEK, PENNSYLVANIA 16421
on — Fractures, affecting the thigh(s).
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Final narrative
An employee was hand wrapping a skid to repair a section that was torn. The employee was walking counter-clockwise around the skid when the wrapping broke and he lost balance. The employee fell and sustained a fractured right femur.
An employee was pulling on a bale of corrugated cardboard boxes that were on a conveyor. The straps on the bale failed and the employee fell to the floor. The employee was hospitalized and required surgery for a fractured femur and/or hip.
On December 27, 2023, an employee was delivering mail to an apartment complex when their knee gave out and they fell to the ground. The employee was hospitalized with a left tibia fracture.
An employee was walking to the inventory cage when her ankle gave out and she fell to the floor. The employee sustained a femur fracture and was hospitalized.
An employee was dislodging a pallet that was stuck when boxes of product fell onto them, causing them to fall to the ground. The employee suffered a fractured femur.
Employees were hooking up a new reel of pipe to be processed into shorter lengths. This process involved routing a winch cable through a haul-off and attaching it to the pipe using a clamp. One employee held the winch cable while another pressed the feed-out button to loosen the cable. The cable tightened and pulled the hand of the employee holding it into a pulley. The employee's right index and middle fingertips were amputated at the first knuckle.
On 8/22/2025, an employee was working to clear a grinder jam. The employee was using a "no-touch tool" to rotate the drum of the grinder. He slipped forward and his right hand contacted a pinch point between the backside of the blade and the grinder housing. The employee's right middle fingertip was partially amputated with bone loss.
At about 1:25 a.m. on August 14, 2025, an employee was operating a 10-inch band saw at a molding machine. The employee was working to cut the sprue off a PVC fitting. The blade snagged on the sprue and pulled his left index finger into the blade, which cut it. The finger was partially medically amputated.
An employee was walking into the motor control center (MCC) room when his right ring finger was caught in the hinge of a doorway. He sustained an open phalanx fracture, which resulted in a partial amputation above the first knuckle.
An employee was changing the spacing on a telehandler's forks. A fork slipped, and the employee's left index finger was caught between it and the mast. The fingertip was medically amputated at the first knuckle.
An employee was pulling down a broken skid with a forklift. When the employee backed up the forklift to get the forks out of the skid he pulled down, he contacted the forks of another parked forklift, fracturing both of his legs. He was hospitalized.
An employee was carrying cups back to the kitchen when her foot got caught on a cart and she fell face-first. During the fall, a piece of glass from a cup cut the inside of her mouth, severing an artery. She also sustained a laceration on her lower lip. The employee was hospitalized.