Phillips 66 Sweeny Refinery

An employee was opening the top steam vent on the main fractionator. The trapped hot condensate from the vent leaked out and landed on the employee's back and shoulders. The employee was hospitalized with second degree burns.

On December 26, 2023, an employee went out to the parking lot to troubleshoot the starter of an SUV. The employee was underneath the vehicle when it started and moved and the employee's middle back area was caught under the front passenger-side tire. The employee sustained a fractured collar bone.

An employee was parking at a patient's home and exited the van to manually open the garage door. The van began rolling backward and rolled over the employee's right leg. She was hospitalized with a fractured leg.

A driver exited their truck so they could provide service for a customer when the truck began to roll away. The driver went to re-enter the truck but fell and was struck by the rear driver-side tire. The employee sustained fractures to their leg and foot.

An employee had been operating a yard tractor. He parked the vehicle and was exiting when the vehicle began to roll, causing him to fall. The employee's hand was then run over by the yard tractor, resulting in fractures to multiple fingers. The employee was hospitalized.

An employee was checking for a leak in the air brake system of a semi-truck. The employee had removed the brake chamber when the truck rolled back. One of the tires pinned the employee's right hip against the ground.

An employee was ascending an 8-foot aluminum extension ladder to access and replace a hypochlorite pump located on top of a 7-foot chemical tank. When he reached approximately 5 feet on the ladder, the ladder shifted and twisted to the right. The employee fell from the ladder and landed on his right side. The employee sustained a compound fracture to his right leg just above the ankle, dislocation of his shoulder, and a torn rotator cuff. The employee was hospitalized.

An employee was taking a butane gas sample as part of the hydrocarbon refining process. A component disconnected and the butane ignited, resulting in first- and second-degree burns to the employee's forearms and to their face, including their cheeks, chin, and neck.

An employee was driving a carry deck/small crane when its boom made contact with an overhead support beam. The employee was jostled in the cab and suffered a concussion.

An employee was inventorying hammer mill screens when the screens fell on the employee. The employee sustained a laceration to their leg requiring hospitalization.

An ironworker was maneuvering a mobile elevated work platform (MEWP) into position to install a structural beam. The employee was pinned between another structural steel beam that was already installed and the MEWP control box cover. The employee was hospitalized with a laceration to their lip, dislodged teeth, and a fractured jaw.

After cutting a slab of beef short ribs, an employee turned to grab the pieces he had cut and his right hand contacted the saw blade. The employee sustained an amputation to his right index finger.

An employee was unloading a carpet pad from a truck when they fell from the truck dock to the concrete below, resulting in five fractured ribs and an injury to their left lung.

An employee was inspecting flares processes. The employee received burns to the front side of the body, face and arm from the flares.

An employee was removing plastic material from a production line when the machine cycled and amputated his left index, ring, and little fingers.

An employee was walking up a walkway to enter a building through the back entrance when she tripped over the lip of the cement ramp. The employee fell and sustained a fractured right hip.