105,313Records 71,083Employers 85,290Hospitalizations 27,770Amputations 2015-01-01 2025-10-31
Safety Incidents OSHA Severe Injury Reports · 2015–2025

Frito Lay

Contact with hot objects or substances · Heat (thermal) burns, unspecified

Federal OSHA recorded a severe workplace injury at Frito Lay, 3553 Gillespie Drive, YORK, PENNSYLVANIA 17404 on — Heat (thermal) burns, unspecified, affecting the nonclassifiable.

An employee was replacing a gasket on a steam manifold. When the employee loosened bolts on the manifold, steam escaped. The employee suffered first- and second-degree burns.

Hospitalized Nonclassifiable Steam, vapors-nonchemical

Frito Lay

An employee was unloading a truck. While walking out of the truck onto a loading dock, the employee tripped on a dock plate and fell forward into the facility, landing on their elbows. The employee suffered a broken left elbow.

Frito-Lay

An employee was working in the palletizing area, inspecting a right angle gear box when his left index finger was amputated at the middle knuckle by the timing belt of the gear box.

Frito-Lay

An employee was reaching down to grab a bag of chips to place it on the infeed conveyor for packing. The employee's hand contacted the edge of the conveyor and was pinched between the conveyor and the frame, resulting in an amputation to the right middle finger.

Frito-Lay

An employee was operating a stand-up forklift to pick up waste. The forklift was about to strike a bollard and the employee jumped off the vehicle. Her foot was then caught under the forklift s front tires, resulting in a fractured left heel.

FRITO-LAY

An employee was trying to unjam boxes on a pick belt conveyor in a warehouse. The conveyor amputated the employee's left ring and little fingers at the first knuckle.

View Frito Lay's full OSHA safety record →

OQ Chemicals

An employee connected a steam line to a hose to clean equipment when the fitting broke loose. They were struck by steam in the left inner thigh, resulting in burns that required hospitalization.

Husbe Zoaq

An employee was straining hot water from a pot of rice when the water splashed onto them, resulting in burns to their chest, arms, shoulder, and back.

The Cumberland Rest Inc. dba Trinity Terrace

An employee was making tea when she noticed tea grinds were collecting on the side and water was no longer dripping through the funnel. The employee was checking the funnel when boiling water and tea grinds spilled onto the left side of her body. The employee sustained burns to her neck, back, and arm.

Mueller & Wilson Inc

An employee had turned off the ball valve on a waterpipe system and was removing the plug when the coupling system attached to the strainer came apart. Hot water sprayed on his arm and back, resulting in first- and second-degree burns that required surgery.

Oklahoma Steel & Wire Co., LLC

An employee was using a shovel to remove waste vermiculite from molten zinc. The metal had been placed in a bin and partially hardened. The employee broke through the partially hardened metal; still-molten metal flowed to the employee's steel-toed right boot and entered through the cloth boot tongue. The employee suffered a third-degree burn to the right foot and was hospitalized.

Assemblers, Inc.

While attending the slab line, an employee observed that dough was accumulating on the plastic blades. He proceeded to clean the blades. His left index finger came into contact with an adjacent blade that moves laterally (left to right), resulting in a partial amputation.

Quality Snack Foods, Inc.

A sanitation employee entered the chemical room and slipped on the wet floor. When he slipped, he kicked over a bucket containing cleaning chemicals. The chemicals splashed onto the employee's clothing and burned his skin.

Frito Lay Inc.

An employee's right middle fingertip was caught between a chain and a sprocket in a machine. The fingertip was amputated. The machine was unguarded at the time.

Mckee Foods Corporation

An employee had just finished unloading material from a truck. He was descending using the truck's built-in ladder when he missed the last rung, fell to the ground, and broke his hip and left wrist.

Rolling Frito-Lay Sales, LP

An employee was using a handheld grinder to cut a bolt. The grinding wheel broke apart and a fragment struck the employee s right hand, causing a laceration to the palm near the little finger.

Main Line Clinical Labs

An employee was closing a door when the door closed on their right index finger, resulting in a fingertip amputation.

Ardent Mills

An employee was walking into the motor control center (MCC) room when his right ring finger was caught in the hinge of a doorway. He sustained an open phalanx fracture, which resulted in a partial amputation above the first knuckle.

Zimmerman & Herr

An employee was changing the spacing on a telehandler's forks. A fork slipped, and the employee's left index finger was caught between it and the mast. The fingertip was medically amputated at the first knuckle.

McAneny Brothers, Inc.

An employee was pulling down a broken skid with a forklift. When the employee backed up the forklift to get the forks out of the skid he pulled down, he contacted the forks of another parked forklift, fracturing both of his legs. He was hospitalized.

Metz Culinary Management LLC

An employee was carrying cups back to the kitchen when her foot got caught on a cart and she fell face-first. During the fall, a piece of glass from a cup cut the inside of her mouth, severing an artery. She also sustained a laceration on her lower lip. The employee was hospitalized.