Federal OSHA recorded a severe workplace injury
at Toyota Motor Manufacturing Texas, Inc., 1 Lone Star Pass, SAN ANTONIO, TEXAS 78264
on — Fractures, affecting the leg(s), unspecified.
Final narrative
An employee as investigating a leak at roof level beside a parts rack at the final assembly area. As the employee was taking a picture of the leak, he stepped back into the drive path of a dolly train. The employee made contact with the third dolly in the train causing the employee to fall to the ground and fracture a leg.
An employee was helping to grease bearings on a belt and pulley. As he pulled it toward himself, his right ring finger was pinched between the belt and pulley, resulting in a fingertip amputation.
An employee was checking torque on automobiles when she fell off a work platform. She fell about 18 inches, breaking her left leg and left elbow. She was hospitalized, possibly needing surgery.
An employee was using a cordless impact driver when the bit slipped off a screw head and landed on his left hand, puncturing the palm and requiring hospitalization.
An employee was offloading a metal container (auto part dolly) onto a mobile cart when her left-hand ring finger got pinched between the two metal pieces. Her fingertip was amputated below the nail.
An employee was pulling on a bale of corrugated cardboard boxes that were on a conveyor. The straps on the bale failed and the employee fell to the floor. The employee was hospitalized and required surgery for a fractured femur and/or hip.
On December 27, 2023, an employee was delivering mail to an apartment complex when their knee gave out and they fell to the ground. The employee was hospitalized with a left tibia fracture.
An employee was walking to the inventory cage when her ankle gave out and she fell to the floor. The employee sustained a femur fracture and was hospitalized.
An employee was dislodging a pallet that was stuck when boxes of product fell onto them, causing them to fall to the ground. The employee suffered a fractured femur.
An employee was using a battery-powered torque tool to fasten a bolt. The tool was activated and the socket of the tool rotated and pulled in their gloved left hand. The employee sustained a left index fingertip amputation.
An employee was inspecting a casted part that weighed 330 pounds. The part fell from a lift assist onto the employee, striking his upper right arm and head. He suffered burns to the upper right arm and was hospitalized.
On June 4, 2025, an employee was skimming molten aluminum when it dripped down from the skimming spoon onto the employee's left pant leg, burning the top of their left foot. The employee was hospitalized and required surgery.
On June 3, 2025, the injured employee was setting a mold with a co-worker when the mold was displaced and caught their right hand against the stop block. The employee sustained a fracture and partial amputation of their middle finger.
After cutting a slab of beef short ribs, an employee turned to grab the pieces he had cut and his right hand contacted the saw blade. The employee sustained an amputation to his right index finger.
An employee was unloading a carpet pad from a truck when they fell from the truck dock to the concrete below, resulting in five fractured ribs and an injury to their left lung.
An employee was walking up a walkway to enter a building through the back entrance when she tripped over the lip of the cement ramp. The employee fell and sustained a fractured right hip.