105,313Records 71,083Employers 85,290Hospitalizations 27,770Amputations 2015-01-01 2025-10-31
Safety Incidents OSHA Severe Injury Reports · 2015–2025

Frito Lay

Exposure through intact skin, eyes, or other exposed tissue · Chemical burns and corrosions, unspecified

Federal OSHA recorded a severe workplace injury at Frito Lay, 1200 Highway 247 South, KATHLEEN, GEORGIA 31047 on — Chemical burns and corrosions, unspecified, affecting the multiple body parts, n.e.c..

An employee was walking through the chemical room when he noticed a 2.5 gallon jug of detergent that was unstable on the storage rack. When he went to grab the jug, his hand slipped off of the product which caused the chemical to splash onto his stomach and upper leg. The employee was hospitalized for chemical burns.

Hospitalized Multiple body parts, n.e.c. Synthetic detergents and shampoos

Frito Lay

An employee was unloading a truck. While walking out of the truck onto a loading dock, the employee tripped on a dock plate and fell forward into the facility, landing on their elbows. The employee suffered a broken left elbow.

Frito-Lay

An employee was working in the palletizing area, inspecting a right angle gear box when his left index finger was amputated at the middle knuckle by the timing belt of the gear box.

Frito-Lay

An employee was reaching down to grab a bag of chips to place it on the infeed conveyor for packing. The employee's hand contacted the edge of the conveyor and was pinched between the conveyor and the frame, resulting in an amputation to the right middle finger.

Frito-Lay

An employee was operating a stand-up forklift to pick up waste. The forklift was about to strike a bollard and the employee jumped off the vehicle. Her foot was then caught under the forklift s front tires, resulting in a fractured left heel.

FRITO-LAY

An employee was trying to unjam boxes on a pick belt conveyor in a warehouse. The conveyor amputated the employee's left ring and little fingers at the first knuckle.

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INDUSTRIAL CHEMICALS, INC. (ALABAMA)

On November 27, 2023, an employee was emptying a 2-inch product line that transports sodium hydroxide liquid from a rail car to a 275-gallon tote tank. The nozzle came out of the tote and sprayed sodium hydroxide onto the employee's face. The employee was hospitalized with chemical burns to their face, mouth, and neck.

JOST CHEMICAL COMPANY, INC.

An employee was working with sulfuric acid as part of the production process. While transferring the chemical from a large container to a smaller container, it splashed on his body and hand, resulting in a chemical burn.

Thalle Construction Company Inc

An employee knelt in wet concrete while performing work as a concrete finisher and sustained a chemical burn to the right shin. The employee was hospitalized and required surgery.

Quantix SCS

An employee was using a 5-gallon bucket to unload acid product from a tank. Residual product leaked into the containment area, causing the employee to sustain first- and second-degree burns to the chest, as well as third-degree burns to the arms.

Jones Dairy Farm

An employee was transferring an alkaline cleaning chemical from a bulk container into 1-gallon containers. The employee lifted a gallon container by its label tag. The tag broke causing the container to fall approximately 14-18 inches. The container struck the ground and the contents splashed onto the employee causing chemical burns to their eyes.

Assemblers, Inc.

While attending the slab line, an employee observed that dough was accumulating on the plastic blades. He proceeded to clean the blades. His left index finger came into contact with an adjacent blade that moves laterally (left to right), resulting in a partial amputation.

Quality Snack Foods, Inc.

A sanitation employee entered the chemical room and slipped on the wet floor. When he slipped, he kicked over a bucket containing cleaning chemicals. The chemicals splashed onto the employee's clothing and burned his skin.

Frito Lay Inc.

An employee's right middle fingertip was caught between a chain and a sprocket in a machine. The fingertip was amputated. The machine was unguarded at the time.

Mckee Foods Corporation

An employee had just finished unloading material from a truck. He was descending using the truck's built-in ladder when he missed the last rung, fell to the ground, and broke his hip and left wrist.

Rolling Frito-Lay Sales, LP

An employee was using a handheld grinder to cut a bolt. The grinding wheel broke apart and a fragment struck the employee s right hand, causing a laceration to the palm near the little finger.

GS II Building Products, Inc.

An employee was helping to lift the grating from a floor draining system when the grating slipped and landed on his hand, resulting in the amputation of his right middle finger at the first joint.

US Battery Manufacturing Company, Inc

A casting machine jammed. An employee's hand was caught in the machine, where a belt line caught and amputated the tip of his finger.

Alfa Insurance

During a workshop meeting in a hotel, an employee heard a drilling noise, so he walked outside to see what it was. An explosion occurred (possible gas line) and his face, ear, and hair were burned. He also fell and sustained a pelvic fracture.

EMORY UNIVERSITY HOSPITAL

An employee slipped on condensation on a walkway in a parking garage. She fell and suffered a closed fracture to the neck of the left femur.

Bull Moose Tube

An employee was using a tool to remove a rag from a roll on the tube mill. The roll pulled the tool and the employee's right hand into the roll, resulting in a partial amputation of the little finger and a fracture to the index finger.