Federal OSHA recorded a severe workplace injury
at FedEx Freight, 4547 N 128th St., BUTLER, WISCONSIN 53007
on — Fractures, affecting the hand(s) and finger(s).
Final narrative
An employee was using a pallet jack to load and unload palletized freight from a delivery truck at an offsite location. The employee fell while inside the delivery truck and tried to grab the strap of the truck's sliding door. The door came down on the employee's hand as he fell, resulting in fractures to the fingers/hand.
An employee was closing a roll-up trailer door when he lost his footing and the door closed on his right leg. The employee was hospitalized with a fractured right leg.
An employee was performing regular observation of the gate and all approaching vehicles. The weather was hot and the employee was sitting in a vehicle. The employee sustained dehydration and heat exhaustion.
On April 30, 2025, a driver was making local deliveries. At approximately 10:15 AM, while climbing down from the back of the trailer, he lost his balance and fell to the ground from a height of less than four feet. The employee's left leg was fractured and he was hospitalized.
On January 25, 2025, at 6:36 a.m. an employee was opening the door of a trailer at the dock. The 55-gallon drums loaded inside had shifted during transit, causing them to lean against the trailer door. The drums fell when the door was opened, and the employee was crushed. The employee was hospitalized with a broken right tibia.
An employee was using a dolly to hook two trailers together. When she went to move the dolly, she felt pain in her back and suffered a back sprain that required hospitalization.
An employee was walking behind the store with another associate to get paperwork from the delivery driver when she fell on the walkway and sustained a leg fracture that required surgery.
An employee was adjusting the forks on a forklift when a fork detached from the forklift. The employee jumped out of the way but fell on the concrete floor. The employee was hospitalized with a broken hip.
An employee was inside a trailer, loading freight, when their leg was caught in shrink wrap. The employee fell, resulting in a fracture to their right thigh bone, which required surgery.
An employee was lowering a safe stack beam inside a trailer. The beam released, causing the employee to fall back and strike his head on the trailer floor. He was hospitalized with a brain bleed and a concussion.
An employee was rolling up the landing gear on his trailer when the handle began to unwind and struck his face, fracturing his jaw. The employee was hospitalized and required surgery.
On August 20, 2025, an employee was exiting a commercial tractor from the driver's side door when they fell to the ground, resulting in a fractured left ankle.
The injured employee was assisting five other employees with bracing a wall panel that was being stood up. Another employee slipped on frost on the floor surface. The employees went to evacuate the area in anticipation of the wall panel falling over. The injured employee went to jump through a window opening within the wall panel and their lower half was crushed by the falling wall panel. The employee sustained a fractured pelvis.
An employee was using a vertical band saw to cut a thick piece of rubber material. While being cut, the material shifted, causing the employee s right hand to contact the moving blade. The employee's thumb was amputated below the knuckle. The employee was hospitalized, undergoing surgery.
A production sanitation employee was pre-rinsing an incline conveyor and noticed cheese stuck between the belt idler. The employee went to remove the cheese and their glove got caught and pulled their left forearm into the conveyor. The employee's arm was fractured. The machine was not locked out/tagged out at the time.
An employee was on a ladder, taking measurements for a new gutter installation. The ladder slipped out from under him and both he and the ladder fell to the ground. He was hospitalized with seven broken ribs and a broken clavicle.
An employee was unloading a truck for a delivery job. While moving boxes in the truck, the employee tripped over a pallet and fell out of the truck to the ground, resulting in four broken ribs.