Federal OSHA recorded a severe workplace injury
at Aleris, Inc., 1 Reynolds Road, ASHVILLE, OHIO 43103
on — Fractures, affecting the thoracic region.
Watch Aleris, Inc. — freeGet an email when a new federal OSHA severe-injury report for Aleris, Inc. is published. One employer, no account, unsubscribe in one click.
Final narrative
An employee was attempting to rotate a wooden pallet, which contained three aluminum coils weighing about 1,200 pounds. While trying to reposition the pallet, the employee fell backward onto the concrete floor. The employee sustained a vertebra fracture.
An employee was pulling on a bale of corrugated cardboard boxes that were on a conveyor. The straps on the bale failed and the employee fell to the floor. The employee was hospitalized and required surgery for a fractured femur and/or hip.
On December 27, 2023, an employee was delivering mail to an apartment complex when their knee gave out and they fell to the ground. The employee was hospitalized with a left tibia fracture.
An employee was walking to the inventory cage when her ankle gave out and she fell to the floor. The employee sustained a femur fracture and was hospitalized.
An employee was dislodging a pallet that was stuck when boxes of product fell onto them, causing them to fall to the ground. The employee suffered a fractured femur.
An employee was adjusting a stretcher. Their foot went between a 3-inch opening on a press. The employee sustained an open fracture of their lower left leg above the ankle.
An employee was standing at a press machine, removing metal from a die cradle that was stuck. Once the metal was removed, the side die closed on his right wrist and lower forearm, breaking bones in the arm.
An employee was pulling metal using a tail stretcher. He pressed the double palm buttons to start the process when the clamp became stuck. The employee pulled on the metal. His left thumb was inside the clamp when it opened, cutting and amputating the tip of his thumb.
An employee was operating a 2 1/2 inch extruder press when aluminum became jammed in the press. Pressure built up and the piece of aluminum shot into the employee's left index finger, resulting in hospitalization and surgery.
An employee was working to deliver mail to an apartment building. She was waiting for a customer to move, to obtain clearance to the mailboxes. The door swung inward and closed on her right little finger. The top half of her finger was surgically amputated.
An employee fell from a step ladder while reaching for a tie-off point. He impacted the ground, and landed on his bolt bag which contained tools. The employee was hospitalized with fractured ribs, and a lacerated spleen and kidney.
On October 30, 2025, an employee was working to adjust a stackable metal shipping container. As the container dropped into place, it caught the employee's hands in an area between the upper and lower cross-members. The employee suffered a laceration to the left ring finger that required stitches, bruising to the right ring finger, and fractures to the right middle finger that necessitated medical amputation of the fingertip.
An employee was moving a scissor lift through a doorway. The employee was pinned between the scissor lift and the doorframe, sustained a back injury, and was hospitalized.
An employee was setting up communication equipment for a meeting. They were walking and tripped over a speaker on the ground. The employee sustained a leg injury.