105,313Records 71,083Employers 85,290Hospitalizations 27,770Amputations 2015-01-01 2025-10-31
Safety Incidents OSHA Severe Injury Reports · 2015–2025

Barnesville Bulk Plant

Exposure through intact skin, eyes, or other exposed tissue · Chemical burns and corrosions, unspecified

Federal OSHA recorded a severe workplace injury at Barnesville Bulk Plant, 37065 BARNESVILLE - BETHESDA ROAD, BARNESVILLE, OHIO 43713 on — Chemical burns and corrosions, unspecified, affecting the abdomen, except internal location of diseases or disorders.

An employee was reaching for a fill cap to cover the fill port to a propane tank. After the employee disconnected the hose from the propane truck he was filling, his glove or shirt caught the shut-off valve, which opened up the liquid line. Liquid propane splashed on the employee's stomach, resulting in a chemical burn.

Hospitalized Abdomen, except internal location of diseases or disorders Propane

INDUSTRIAL CHEMICALS, INC. (ALABAMA)

On November 27, 2023, an employee was emptying a 2-inch product line that transports sodium hydroxide liquid from a rail car to a 275-gallon tote tank. The nozzle came out of the tote and sprayed sodium hydroxide onto the employee's face. The employee was hospitalized with chemical burns to their face, mouth, and neck.

JOST CHEMICAL COMPANY, INC.

An employee was working with sulfuric acid as part of the production process. While transferring the chemical from a large container to a smaller container, it splashed on his body and hand, resulting in a chemical burn.

Thalle Construction Company Inc

An employee knelt in wet concrete while performing work as a concrete finisher and sustained a chemical burn to the right shin. The employee was hospitalized and required surgery.

Quantix SCS

An employee was using a 5-gallon bucket to unload acid product from a tank. Residual product leaked into the containment area, causing the employee to sustain first- and second-degree burns to the chest, as well as third-degree burns to the arms.

Jones Dairy Farm

An employee was transferring an alkaline cleaning chemical from a bulk container into 1-gallon containers. The employee lifted a gallon container by its label tag. The tag broke causing the container to fall approximately 14-18 inches. The container struck the ground and the contents splashed onto the employee causing chemical burns to their eyes.

Ferrellgas, L.P.

An employee was connecting a hose to fill a propane cylinder. The flow of propane was activated when the filler nozzle was partially connected to the cylinder. The nozzle detached from the cylinder valve, causing expanding liquid propane to release through the nozzle. This caused the employee to lose his balance, spin, become entangled in the hose, and fall. He struck his head on the ground and suffered fractures to the temple and cheekbones, a laceration on the forehead, and a brain bleed. The employee was hospitalized.

Amerigas Propane, Limited Partnership

An employee was filling a motor fuel cylinder from a bobtail. When he opened the handle on the fill nozzle it popped off the filler valve and pushed him back into a rack where he struck his head on a cylinder cage. He sustained a laceration to the back left side of his head. While working to wrestle the hose to the ground, he sustained burns from liquid propane on the right side of his chest and right arm, and sustained minor burns on the left side.

AMERIGAS PROPANE GP, LLC

An employee had been refueling empty propane tanks at a site. He drove back to the bulk plant facility and began to feel ill. The employee sustained dehydration due to heat.

Ferrellgas, L.P.

An employee was pumping liquid propane from a propane delivery truck to a storage tank. After the transfer was completed, the employee closed the valves and disconnected the transfer hose. During the transfer, the liquid propane auto-refrigerated the riser pipe of the storage tank and that delayed the vaporization of the propane. Upon reaching a higher temperature, liquified propane began rapidly expanding. Liquid propane then discharged from the pipe and contacted the employee, causing cold burns. The employee was hospitalized for second-degree burns to their torso and arms.

Region Energy

An employee was delivering propane to a customer when he heard a pop in his lower back. The employee was hospitalized with a back injury.

United States Postal Service

An employee was working to deliver mail to an apartment building. She was waiting for a customer to move, to obtain clearance to the mailboxes. The door swung inward and closed on her right little finger. The top half of her finger was surgically amputated.

Foundation Steel, LLC

An employee fell from a step ladder while reaching for a tie-off point. He impacted the ground, and landed on his bolt bag which contained tools. The employee was hospitalized with fractured ribs, and a lacerated spleen and kidney.

GXO Logistics

On October 30, 2025, an employee was working to adjust a stackable metal shipping container. As the container dropped into place, it caught the employee's hands in an area between the upper and lower cross-members. The employee suffered a laceration to the left ring finger that required stitches, bruising to the right ring finger, and fractures to the right middle finger that necessitated medical amputation of the fingertip.

Abbott Electric Inc

An employee was moving a scissor lift through a doorway. The employee was pinned between the scissor lift and the doorframe, sustained a back injury, and was hospitalized.

American Electric Power Company

An employee was setting up communication equipment for a meeting. They were walking and tripped over a speaker on the ground. The employee sustained a leg injury.