Exposure through intact skin, eyes, or other exposed tissue · Chemical burns and corrosions, unspecified
At a glance
Federal OSHA recorded a severe workplace injury
at Darling Ingredients Inc., 834 FM 227 East, GRAPELAND, TEXAS 75844
on — Chemical burns and corrosions, unspecified, affecting the multiple face locations.
Final narrative
An employee was changing a pump on the air scrubber unit in the chemical pump room. There was residual caustic in the pump that burned the employee's face and eyes.
HospitalizedMultiple face locationsChemicals and chemical products, unspecified
A driver just completed dumping the contents of his truck bed and the hides basket at their facility. The employee noticed that the hides basket door did not close completely after the dump bed was lowered with the exterior controls. The employee went to manually push the hides basket door closed when their hand was pinched between the door and body of the hides basket, resulting in a right ring fingertip amputation. The employee was hospitalized and required surgery.
On June 2, 2023, an employee was standing on the mezzanine around the pressure cookers when hot steam and 300-degree grease escaped from the ports. The employee sustained burns to 57% of their body.
An employee was on a catwalk pressure washing the inside of a feather dryer to prepare it for maintenance. The employee's knee pad slipped, causing him to lose his balance and move forward. The stream from the pressure washer contacted his left index finger, resulting in a laceration that required hospitalization.
An employee was cleaning a centrifuge when he dropped a pair of pliers. The pliers struck a valve containing hot water, causing it to it discharge and strike him in the face. The employee sustained second-degree burns to the nose and right cheek.
On November 27, 2023, an employee was emptying a 2-inch product line that transports sodium hydroxide liquid from a rail car to a 275-gallon tote tank. The nozzle came out of the tote and sprayed sodium hydroxide onto the employee's face. The employee was hospitalized with chemical burns to their face, mouth, and neck.
An employee was working with sulfuric acid as part of the production process. While transferring the chemical from a large container to a smaller container, it splashed on his body and hand, resulting in a chemical burn.
An employee knelt in wet concrete while performing work as a concrete finisher and sustained a chemical burn to the right shin. The employee was hospitalized and required surgery.
An employee was using a 5-gallon bucket to unload acid product from a tank. Residual product leaked into the containment area, causing the employee to sustain first- and second-degree burns to the chest, as well as third-degree burns to the arms.
An employee was transferring an alkaline cleaning chemical from a bulk container into 1-gallon containers. The employee lifted a gallon container by its label tag. The tag broke causing the container to fall approximately 14-18 inches. The container struck the ground and the contents splashed onto the employee causing chemical burns to their eyes.
More severe injuries in this industry (NAICS 311119)
An employee was working on removing the gearbox from the drive shaft of the motor assembly of a feather drier. He was using a hydraulic tool to pull the pieces apart when a bolt dislodged from the eye of the gearbox and the corner of the gearbox broke off. The employee was struck in the nose (sinus cavity), resulting in hospitalization and surgery.
An employee was on a forklift checking the sprinkler system drain. The employee fell 8 feet from the forklift to the floor. The employee suffered a broken collar bone and was hospitalized.
An employee was working as a dumper on a packaging line. A passing forklift turned and pinned the employee against a guardrail. The employee suffered fractures to their ribs and a leg requiring hospitalization.
An employee was cleaning an upper mezzanine. When he leaned against the mezzanine gate, he fell through the gate opening and landed 11 feet below. The employee sustained fractured orbital bones.
An employee was assigned to clean a feed mill in the basement. He then rode a tool and material basket to return from the basement to the ground level. He fell out of the basket and landed about 5 feet below. The employee sustained fractures to his arm, lower back, and foot.
After cutting a slab of beef short ribs, an employee turned to grab the pieces he had cut and his right hand contacted the saw blade. The employee sustained an amputation to his right index finger.
An employee was unloading a carpet pad from a truck when they fell from the truck dock to the concrete below, resulting in five fractured ribs and an injury to their left lung.
An employee was walking up a walkway to enter a building through the back entrance when she tripped over the lip of the cement ramp. The employee fell and sustained a fractured right hip.