105,313Records 71,083Employers 85,290Hospitalizations 27,770Amputations 2015-01-01 2025-10-31
Safety Incidents OSHA Severe Injury Reports · 2015–2025

Calumet Montana Refining, LLC

Contact with hot objects or substances · Heat (thermal) burns, unspecified

Federal OSHA recorded a severe workplace injury at Calumet Montana Refining, LLC, 1900 10th Street N.E., GREAT FALLS, MONTANA 59401 on — Heat (thermal) burns, unspecified, affecting the multiple body parts, n.e.c..

During a routine inspection, a steam hose became unsecured and three individuals were burned by steam. The injured employee was hospitalized with burns to their face, torso, arms, and legs. Two other individuals were exposed to steam, but were not hospitalized.

Hospitalized Multiple body parts, n.e.c. Steam, vapors-nonchemical

OQ Chemicals

An employee connected a steam line to a hose to clean equipment when the fitting broke loose. They were struck by steam in the left inner thigh, resulting in burns that required hospitalization.

Husbe Zoaq

An employee was straining hot water from a pot of rice when the water splashed onto them, resulting in burns to their chest, arms, shoulder, and back.

The Cumberland Rest Inc. dba Trinity Terrace

An employee was making tea when she noticed tea grinds were collecting on the side and water was no longer dripping through the funnel. The employee was checking the funnel when boiling water and tea grinds spilled onto the left side of her body. The employee sustained burns to her neck, back, and arm.

Mueller & Wilson Inc

An employee had turned off the ball valve on a waterpipe system and was removing the plug when the coupling system attached to the strainer came apart. Hot water sprayed on his arm and back, resulting in first- and second-degree burns that required surgery.

Oklahoma Steel & Wire Co., LLC

An employee was using a shovel to remove waste vermiculite from molten zinc. The metal had been placed in a bin and partially hardened. The employee broke through the partially hardened metal; still-molten metal flowed to the employee's steel-toed right boot and entered through the cloth boot tongue. The employee suffered a third-degree burn to the right foot and was hospitalized.

poet bio refining of macon

An employee was ascending an 8-foot aluminum extension ladder to access and replace a hypochlorite pump located on top of a 7-foot chemical tank. When he reached approximately 5 feet on the ladder, the ladder shifted and twisted to the right. The employee fell from the ladder and landed on his right side. The employee sustained a compound fracture to his right leg just above the ankle, dislocation of his shoulder, and a torn rotator cuff. The employee was hospitalized.

Phillips 66 Company dba Phillips 66 Refinery Wood River

An employee was taking a butane gas sample as part of the hydrocarbon refining process. A component disconnected and the butane ignited, resulting in first- and second-degree burns to the employee's forearms and to their face, including their cheeks, chin, and neck.

CITGO Petroleum Corp Lemont Refinery

An employee was driving a carry deck/small crane when its boom made contact with an overhead support beam. The employee was jostled in the cab and suffered a concussion.

NuGen Energy, LLC

An employee was inventorying hammer mill screens when the screens fell on the employee. The employee sustained a laceration to their leg requiring hospitalization.

Bechtel Energy Headquarters

An ironworker was maneuvering a mobile elevated work platform (MEWP) into position to install a structural beam. The employee was pinned between another structural steel beam that was already installed and the MEWP control box cover. The employee was hospitalized with a laceration to their lip, dislodged teeth, and a fractured jaw.

Big Sky Wholesale Seed, Inc.

An employee was fixing an issue with seed cleaning equipment when he slipped on the ladder he was on. He went to catch himself and his hand went into a moving belt and pulley on the cleaner. The employee sustained the amputation of his right middle and index fingertips just below the fingernails.

Turner Enterprises, Inc.

An employee was riding an all-terrain vehicle (ATV) to move a bison herd. He was riding up the side of a steep hill when the ATV struck a rock and rolled, ejecting the employee before rolling over him. The employee suffered broken vertebrae in his back that required hospitalization.

Jonas Sprinklers and Fertilizer

An employee was clearing out dirt from an underground pipe when he was bitten by a rattlesnake on his hand.

Pasta Montana, LLC

An employee was climbing in the spreader area to remove a pasta jam when his right little finger was cut by the rotary cut-off knife. The employee sustained a laceration and fracture, resulting in an amputation.

USDA Forest Service Ranger Station

A smoke jumper parachuted out of a helicopter during a forest fire response, landed on steep rugged terrain, and suffered femur and rib fractures and a liver laceration. The employee was hospitalized.