Calumet Karns City Refining

An employee connected a steam line to a hose to clean equipment when the fitting broke loose. They were struck by steam in the left inner thigh, resulting in burns that required hospitalization.

An employee was straining hot water from a pot of rice when the water splashed onto them, resulting in burns to their chest, arms, shoulder, and back.

An employee was making tea when she noticed tea grinds were collecting on the side and water was no longer dripping through the funnel. The employee was checking the funnel when boiling water and tea grinds spilled onto the left side of her body. The employee sustained burns to her neck, back, and arm.

An employee had turned off the ball valve on a waterpipe system and was removing the plug when the coupling system attached to the strainer came apart. Hot water sprayed on his arm and back, resulting in first- and second-degree burns that required surgery.

An employee was using a shovel to remove waste vermiculite from molten zinc. The metal had been placed in a bin and partially hardened. The employee broke through the partially hardened metal; still-molten metal flowed to the employee's steel-toed right boot and entered through the cloth boot tongue. The employee suffered a third-degree burn to the right foot and was hospitalized.

An employee was preparing an oven for charging and cracked the seal of the jump lid to release pressure. Flames unexpectedly released from the oven and burned the employee's right ring and little fingers. The employee sustained second-degree burns.

An employee was starting to work on the change of a conveyor belt and experienced symptoms of heat exhaustion due to high temperatures. The employee was hospitalized with heat exhaustion and dehydration.

An employee had been working to fill lump charcoal into 40-pound bags when the crusher jammed. He was standing at the filling station and went to clear the machine. The employee's gloved right hand was pulled into a belt and pulley, causing the amputation of his little finger and a severe laceration to his ring finger. The employee was hospitalized and required surgery. The machine was guarded and locked out/tagged out at the time.

An employee was uncoupling a hose from an air compressor. The pressurized hose struck the employee's left side, fracturing a rib and lacerating their kidney and spleen.

An employee was troubleshooting an electrical problem and became ill. The employee was hospitalized for heat exhaustion.

An employee was closing a door when the door closed on their right index finger, resulting in a fingertip amputation.

An employee was walking into the motor control center (MCC) room when his right ring finger was caught in the hinge of a doorway. He sustained an open phalanx fracture, which resulted in a partial amputation above the first knuckle.

An employee was changing the spacing on a telehandler's forks. A fork slipped, and the employee's left index finger was caught between it and the mast. The fingertip was medically amputated at the first knuckle.

An employee was pulling down a broken skid with a forklift. When the employee backed up the forklift to get the forks out of the skid he pulled down, he contacted the forks of another parked forklift, fracturing both of his legs. He was hospitalized.

An employee was carrying cups back to the kitchen when her foot got caught on a cart and she fell face-first. During the fall, a piece of glass from a cup cut the inside of her mouth, severing an artery. She also sustained a laceration on her lower lip. The employee was hospitalized.