Federal OSHA recorded a severe workplace injury
at BFS Operations,LLC, 6955 Cary Hamilton Rd, THEODORE, ALABAMA 36582
on — Soreness, pain, hurt-nonspecified injury, affecting the eye(s).
Final narrative
An employee was stacking trusses and preparing to anchor them with a hammer and nail. When the employee struck the nail, it ricocheted and struck the employee's left eye.
An employee was trying to open a mechanical dock leveler using a bar. The leveler jammed; as the employee was attempting to move it, the dock plate shifted and came into contact with the employee's right ring fingertip. The first three-quarters of the first joint of the finger were amputated.
An employee was tossing a damaged toilet into a compactor. The toilet bounced off the compactor and lacerated the employee's right wrist, cutting an artery and tendon.
An employee was operating a hydraulic jack to bend a frame when the jack came loose and struck the employee. They were hospitalized for a spleen injury.
A truck had been towed into the shop with a flat tire and a blown airbag. An employee checked the tire for damage and was airing the tire. The employee was installing the valve core when the bead slipped off the rim. Air escaped, and the aluminum wheel struck the employee's head and face. The employee became unresponsive and was bleeding.
On December 14, 2023, at 8:40 p.m., three employees were inspecting milling machines for startup. A few of the sleeves on the mill drum needed to be changed out. The injured employee was trying to input a sleeve on the mill drum using a hammer. The hammer hit the edge of the drum, which caused a metal piece to splinter off and strike the employee's cheek just below the left eye. The metal splinter embedded in the back of their eye socket, resulting in pain, swelling, and bleeding that required hospitalization.
An employee was pushing a line of carts into a vestibule when the door cable snapped and struck his right ankle. The employee suffered a fracture that required surgery and hospitalization.
More severe injuries in this industry (NAICS 321214)
An employee was spreading out wood on the live feed table. As he was operating the automatic feed saw, and the wood went in crooked and he went to straighten it. His left middle fingertip was crushed between the wood and the computer monitor. The employee's fingertip was amputated without loss of bone.
An employee was working on a conveyor belt in the chipper room that was not functioning. While inspecting the uncovered gearbox, the conveyor system started. The employee sustained an amputation to their right little finger. The conveyor system was not locked out at the time.
An employee was walking on a truss table when he lost his balance and fell approximately 3 feet to the floor. The employee sustained a dislocated and fractured left ankle.
An employee was placing trusses on conveyor rollers to be stacked. The rollers could not roll the trusses, so the employee pulled the trusses onto the rollers. One of the spinning rollers caught their hand, resulting in three fingertip amputations.
An employee reached down to pick up a box next to a roller conveyor. His gloved left hand was caught in the chain and pulled into the sprocket. Three fingers were injured: the middle and index fingers were cut to the bone, and the ring finger was amputated at the nail.
An employee was traveling down the maintenance aisle of a warehouse on a single-pallet front rider jack. The jack malfunctioned, causing the brakes to apply; the employee fell forward onto the concrete warehouse floor. The employee suffered an injury to the left leg and was hospitalized, requiring surgery.
An employee was operating a metal roller machine to roll a small piece of metal. The employee's right index finger became caught between the metal and the machine, and the fingertip was amputated.
An employee was directing a truck driver to a dump site when the truck's peanut trailer slipped off the kingpin. As the trailer fell, a ladder attached to it lacerated the employee's ear. The employee was hospitalized.
An employee was unloading a forklift from a trailer to the ground. The employee was climbing down the ladder of the trailer when their foot slipped through one of the rungs, causing them to fall backward onto the forklift forks. The employee was hospitalized for fractured ribs.