Other fall to lower level less than 6 feet · Fractures
At a glance
Federal OSHA recorded a severe workplace injury
at Gem State Processing, LLC, 951 Hwy 30, HEYBURN, IDAHO 83336
on — Fractures, affecting the thoracic region.
Final narrative
An employee was using a portable 8-foot ladder to perform work on a ricer auger under a cooker. He was removing auger bolts with an electric impact gun. The vibration from the bolt removal caused mash from the cooker to fall and burn his right forearm. He then fell from the ladder, landing on the ground 2 to 3 feet below and suffering two broken thoracic vertebrae.
An employee was driving a forklift to a shipping dock. While he was rounding a corner, a stack of totes fell, and the top of one of the totes struck the outside of his left calf. He was hospitalized.
An employee was working on a dehydrator circulation fan that was moving due to centrifugal force. The employee attempted to stop the fan with a wrench. His hand was forced into the framework resulting in a partial amputation to the right middle finger.
An employee was diagnosing a destoner pump to determine if it would spin freely. The tip of his right ring finger was caught between the belt and the sheave, and the fingertip was amputated.
While bagging product on the packing line, an employee attempted to remove debris from the bagger. The employee's thumb got caught in a roller, amputating the tip.
An employee was climbing a step ladder while carrying a 3-foot piece of conduit. As he went to reposition his feet on the ladder by pivoting, he slipped and fell from the third rung of a 6-foot ladder. The employee sustained fractures to the left femur, right elbow, and right ring finger.
An employee was descending a 4-step maintenance stand when she missed the bottom step and fell to the hangar floor. The employee suffered a left hip fracture.
An employee stopped a belt and was going to check it for missing packages. She fell backward 3-4 feet from an elevated platform and sustained a broken right arm.
An employee had just finished a routine concrete pour and was ascending the ladder to clean the concrete mixer truck. The employee lost their grip and fell approximately 2-3 feet, contacting the truck's bumper. The employee suffered rib fractures and a punctured lung.
An employee was performing duties as an expeditor. After opening the dock door, the employee scanned the barcode on the door of the truck and placed one foot on the truck and one foot on the dock. The truck drove out of the stall, causing the employee to fall 4 feet off the dock onto the concrete. The employee sustained fractures to the right side of the pelvis, elbow, and a left ring fingertip as well as injuries to the right wrist and bruising to the back and stomach.
More severe injuries in this industry (NAICS 311423)
Two forklift drivers were stopped next to each other and were talking. The injured employee leaned out of their forklift as the other forklift was leaving and they became pinned between the two forklifts. The injured employee was hospitalized with a fractured rib and a lacerated lung.
At about 3:30 p.m. on May 8, 2025, an employee slipped and fell backward while walking around equipment. He landed on the ground, near a water trench into which a steam line and a condensation return line were piped. Hot water from the trench burned his back between the shoulder blades.
An employee was troubleshooting a motor when their right little finger became pinched between the belt and pulley, resulting in amputation of the fingertip.
An employee was driving a forklift to a shipping dock. While he was rounding a corner, a stack of totes fell, and the top of one of the totes struck the outside of his left calf. He was hospitalized.
A crew was preparing a 20-foot section of 12-inch high-density polyethylene (HDPE) pipe to be swung into a welder using an excavator, where it would be welded onto a longer run of pipe. One employee was facing the longer pipe in the welder while the 20-foot section was being rigged. The 20-foot section moved and struck the employee's left knee. The employee's left leg was broken below the knee.
An employee was diagnosing the lack of flow of product to a powder bin. The employee removed the rotary star valve below the bin. While he was reinstalling the valve, his right middle finger was crushed between its shaft and its housing. The finger was partially amputated.
An employee was standing on a multi-purpose ladder installing head flashing over a window. Their feet were approximately 6 feet off the ground and three rungs from the top. The employee lost their grip on the drill they were using and the ladder tipped over. The employee fell from the ladder to the ground, resulting in a fractured left wrist, bruised chest, and lacerations to their face and lip.
An employee was inspecting the overhead area of a single-person lift and repositioning the lift through a double doorway. As they were transitioning through the doorway, they were caught between the doorframe and the vertical mast of the lift. The employee was hospitalized with injuries to the nose, left maxillary sinus, left orbital bone, and left jaw, with fractures at the maxillary sinus area.
An employee was loading a 4-inch wooden door into a pickup truck when he felt a pop in his right side behind his shoulder blade. He was hospitalized later that day and underwent surgery, having suffered a collapsed right lung.