105,313Records 71,083Employers 85,290Hospitalizations 27,770Amputations 2015-01-01 2025-10-31
Safety Incidents OSHA Severe Injury Reports · 2015–2025

Matalco

Slip without fall, n.e.c. · Third or fourth degree heat (thermal) burns

Federal OSHA recorded a severe workplace injury at Matalco, 5120 Tod Avenue SW, WARREN, OHIO 44481 on — Third or fourth degree heat (thermal) burns, affecting the multiple lower extremities locations, n.e.c..

An employee was between the trough and casting pit, cleaning a filter box at the end of a cast. His right foot slipped off the lid of the cast pan and went into an opening where molten aluminum goes into a trough. The employee contacted molten aluminum and sustained third degree burns to his right leg, ankle, and foot.

Hospitalized Multiple lower extremities locations, n.e.c. Casting machinery

Lewis Tree Service, Inc.

An employee was aloft in a tree cutting tree limbs. He was using a rope system and while repositioning, he slipped on moss that was on the tree bark and struck his knee awkwardly on the tree. The employee sustained a fractured kneecap and was hospitalized.

Santoprene Production Pensacola, LLC

An employee lost their balance and slipped. Their hand contacted a turning rotary valve and their middle fingertip was amputated.

FIVE GUYS

An employee was leaning against a fry station when his legs began to slip out from under him. He went to break his fall when his right arm entered the cooking oil. He suffered second- and third-degree burns to the arm.

SSA Atlantic Marine

An employee was unlashing (loosening chains) military vehicles on rail cars prior to offloading. As he stepped off the railcar and onto the ground, he twisted his left ankle in loose gravel alongside the rail track. He required surgery for a dislocated ankle.

Griffin Grading & Concrete, LLC

An employee was installing a concrete stormwater pipe. The first piece was laid and the employee was guiding the second pipe into place and lost his footing. The employee's hand slipped out and he went to catch himself when his right index finger was caught between the two pipes coming together, resulting in amputation.

Hydro Holding North America, Inc.

An employee was adjusting a stretcher. Their foot went between a 3-inch opening on a press. The employee sustained an open fracture of their lower left leg above the ankle.

Bristol Aluminum Company

An employee was standing at a press machine, removing metal from a die cradle that was stuck. Once the metal was removed, the side die closed on his right wrist and lower forearm, breaking bones in the arm.

Elixir Extrusions, LLC

An employee was pulling metal using a tail stretcher. He pressed the double palm buttons to start the process when the clamp became stuck. The employee pulled on the metal. His left thumb was inside the clamp when it opened, cutting and amputating the tip of his thumb.

Minalex Corporation

An employee was operating a 2 1/2 inch extruder press when aluminum became jammed in the press. Pressure built up and the piece of aluminum shot into the employee's left index finger, resulting in hospitalization and surgery.

United States Postal Service

An employee was working to deliver mail to an apartment building. She was waiting for a customer to move, to obtain clearance to the mailboxes. The door swung inward and closed on her right little finger. The top half of her finger was surgically amputated.

Foundation Steel, LLC

An employee fell from a step ladder while reaching for a tie-off point. He impacted the ground, and landed on his bolt bag which contained tools. The employee was hospitalized with fractured ribs, and a lacerated spleen and kidney.

GXO Logistics

On October 30, 2025, an employee was working to adjust a stackable metal shipping container. As the container dropped into place, it caught the employee's hands in an area between the upper and lower cross-members. The employee suffered a laceration to the left ring finger that required stitches, bruising to the right ring finger, and fractures to the right middle finger that necessitated medical amputation of the fingertip.

Abbott Electric Inc

An employee was moving a scissor lift through a doorway. The employee was pinned between the scissor lift and the doorframe, sustained a back injury, and was hospitalized.

American Electric Power Company

An employee was setting up communication equipment for a meeting. They were walking and tripped over a speaker on the ground. The employee sustained a leg injury.