Exposure through intact tissue · Chemical burns, corrosions degree unspecified
At a glance
Federal OSHA recorded a severe workplace injury
at PACKAGING CORPORATION OF AMERICA, 4585 Industrial Road, JACKSON, ALABAMA 36545
on — Chemical burns, corrosions degree unspecified, affecting the Multiple body parts n.e.c..
Final narrative
An employee was closing a sulfuric acid line when sulfuric acid was released into the atmosphere and sprayed on their face, forearms, hip, back, and chest resulting in chemical burns.
Hospitalized Multiple body parts n.e.c. Sulfuric acid
More severe injuries at PACKAGING CORPORATION OF AMERICA
An employee was picking up cardboard debris from the floor below the cardboard recycle conveyor. One of the cardboard bales weighing approximately 1200 pounds fell from the conveyor and struck the employee, resulting in bilateral rib fractures, fractured vertebrae, and a laceration.
On January 12, 2024, an employee was splicing a new roll of paper into a preconditioner on a corrugated line when the paper broke and the their right hand was caught in a nip point, resulting in a burn to their hand and a fractured wrist.
On October 20, 2023, an employee was clearing a jam when their hand contacted the labeler machine's infeed rollers causing amputations to multiple fingers.
An employee was holding a single sheet down to gap the feed gate while the machine was running. When the roll grabbed the sheet, it pulled the employee's finger into the roll, resulting in amputation of the left little fingertip.
An employee was removing a hose from a chemical tank after filling the tank with hexamethylenediamine (HMD). He checked the line to ensure that the hose was clear, then disconnected the hose at the connection. Residual chemical sprayed onto his face, causing a second-degree burn. He was hospitalized.
A shipping/receiving operator was working on a loading rack, loading a railcar. A 2-inch discharge cap failed and released pressure along with sulfuric acid from the railcar. The acid sprayed onto the employee, who suffered burns to the chest and the lower facial area. The employee was hospitalized.
An employee was pressure washing truck scales when they were splashed with water and an unknown chemical on their leg and immediately experienced a burning sensation. The employee was hospitalized with a chemical burn and required surgery.
An employee was on a ladder disconnecting a 1-inch hose, known to have last carried acrylic acid that had been drained. When the hose was disconnected, residual acid dripped onto the employee's shoulder/arm area, causing a second-degree chemical burn.
Employees were removing scaffolding that was used to repair an ion exchange tank. The line was undergoing the regen process when a piece of scaffold struck a PVC pipe that transported hydrochloric acid (HCl). The injured employee was placing material inside a scaffold rack when he was sprayed in the face with HCl and sustained chemical burns to his eyes, face, chest, right arm, and left leg.
More severe injuries in this industry (NAICS 322211)
On October 22, 2025, an employee was working to put a conveyor chain back on the track of a conveyor when their fingers were caught between the chain and the chain track, pulling their right hand into the sprocket. Four fingers were amputated.
An employee was cleaning the headers of the core machine using a hand drill with a brush attachment. His glove was caught on the brush shaft, resulting in amputation of the left middle fingertip.
An employee was operating a winder paper mill machine when their right index finger became caught in the machine. The finger was partially amputated at the first knuckle.
An employee was lubricating a chain and sprocket on a corrugator splicer. He lost his balance, and his right middle finger came into contact with the chain and sprocket. The fingertip was amputated at the nail bed.
An employee was entering a building and reached out to catch a closing door. The door closed on the employee's finger, resulting in the partial amputation of the fingertip and nailbed.
An employee was traveling down the maintenance aisle of a warehouse on a single-pallet front rider jack. The jack malfunctioned, causing the brakes to apply; the employee fell forward onto the concrete warehouse floor. The employee suffered an injury to the left leg and was hospitalized, requiring surgery.
An employee was operating a metal roller machine to roll a small piece of metal. The employee's right index finger became caught between the metal and the machine, and the fingertip was amputated.
An employee was directing a truck driver to a dump site when the truck's peanut trailer slipped off the kingpin. As the trailer fell, a ladder attached to it lacerated the employee's ear. The employee was hospitalized.
An employee was unloading a forklift from a trailer to the ground. The employee was climbing down the ladder of the trailer when their foot slipped through one of the rungs, causing them to fall backward onto the forklift forks. The employee was hospitalized for fractured ribs.