105,313Records 71,083Employers 85,290Hospitalizations 27,770Amputations 2015-01-01 2025-10-31
Safety Incidents OSHA Severe Injury Reports · 2015–2025

TC Energy Corporation

Flash fire · Thermal burns third degree or higher

Federal OSHA recorded a severe workplace injury at TC Energy Corporation, 27982 Tartlon Adelphia Road, LAURELVILLE, OHIO 43135 on — Thermal burns third degree or higher, affecting the Multiple body parts n.e.c..

An employee was installing a skillet on a pipeline. They retrieved a battery-operated grease gun and began injecting sealant grease back into the valve to slow/stop the release of natural gas product. On approximately the third click of the grease gun, the released product/vapor was ignited creating a flash fire event that lasted for approximately one minute. The employee sustained second- and third-degree burns to the upper body/extremities and head/face.

Hospitalized Multiple body parts n.e.c. Methane except sewer gas

Myers Trucking, Inc.

An employee was using a torch to loosen a bolt on a water trailer. Natural gas was present in the water and it ignited, causing a fire. The employee sustained third-degree burns to their upper leg.

Brown & Root Industrial Services, LLC

An employee had been removing phosphorus pentasulfide while on a scaffold. He was using a non-sparking tool to dislodge the phosphoric material. The employee noticed a flash of flame. He descended the scaffold, but the flash ignited residual phosphorus pentasulfide that was on the outside of the employee's personal protective equipment (PPE). He sustained thermal burns to his right hand and right calf.

Phillips 66 Company dba Phillips 66 Refinery Wood River

An employee was taking a butane gas sample as part of the hydrocarbon refining process. A component disconnected and the butane ignited, resulting in first- and second-degree burns to the employee's forearms and to their face, including their cheeks, chin, and neck.

GREGGO AND FERRARA, INC.

An employee was troubleshooting a power washer in the field. Because there might have been water in its fuel, he brought it back to the shop and drained about a gallon of fuel from the tank into a plastic container. Some of the fuel spilled onto the floor and ignited. The employee was stomping out the fire when he lost his balance and tripped into a stool, which caused the plastic container to spill more fuel onto the fire. The employee's pants and shirt caught on fire, and he fell, abrading his knee while trying to get through the flames. As well as the knee abrasion, he suffered burns to the left leg and left lower quadrant of the torso. He was hospitalized.

MPW Industrial Services, Inc.

An employee was fueling a gasoline-powered pressure washer with a safety fuel can. During the transfer the fuel ignited, causing a fire. The employee sustained burns to his nose, and his right hand and forearm.

Texas Eastern Transmission, LP

An employee was unloading 10-foot sections of 6- to 8-inch pipe when their right ring finger was pinched between the pipe and pipe rack edge, resulting in a fingertip amputation at the first knuckle.

National Fuel Gas

An employee was at a residential home to perform a gas houseline inspection after repairs. While using a flashlight to see, the employee walked into the laundry room and fell into a 2' x 2' access opening for a crawl space in the floor. A black rug was partially covering the opening. The employee fell approximately 40 inches into the crawl space. The employee sustained three fractured ribs on the left side, fluid on the left side of the lungs, and a bruised right knee.

Kinder Morgan

Three employees were changing out a belt on a residual cooling fan when the injured employee's middle finger got caught between the belt and pulley. The employee sustained a fingertip amputation.

Suburban Natural Gas Company

On November 11, 2024, an employee was offloading polyethylene pipe from a truck. The pipe was being moved along free-spinning rollers. The employee's pants got caught on a roller causing them to trip and fall onto a pipe. The employee sustained a puncture wound to their leg requiring hospitalization.

Meritum Energy

An employee was working on a compressed natural gas trailer gauge when a pressure release struck the employee's chest and forced the employee into a cement post. The employee's back was fractured.

United States Postal Service

An employee was working to deliver mail to an apartment building. She was waiting for a customer to move, to obtain clearance to the mailboxes. The door swung inward and closed on her right little finger. The top half of her finger was surgically amputated.

Foundation Steel, LLC

An employee fell from a step ladder while reaching for a tie-off point. He impacted the ground, and landed on his bolt bag which contained tools. The employee was hospitalized with fractured ribs, and a lacerated spleen and kidney.

GXO Logistics

On October 30, 2025, an employee was working to adjust a stackable metal shipping container. As the container dropped into place, it caught the employee's hands in an area between the upper and lower cross-members. The employee suffered a laceration to the left ring finger that required stitches, bruising to the right ring finger, and fractures to the right middle finger that necessitated medical amputation of the fingertip.

Abbott Electric Inc

An employee was moving a scissor lift through a doorway. The employee was pinned between the scissor lift and the doorframe, sustained a back injury, and was hospitalized.

American Electric Power Company

An employee was setting up communication equipment for a meeting. They were walking and tripped over a speaker on the ground. The employee sustained a leg injury.