Federal OSHA recorded a severe workplace injury
at BFS Operating LLC, 19017 U.S. 281, WINDTHORST, TEXAS 76389
on — Thermal burns degree unspecified, affecting the Head and extremities.
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Final narrative
While filling a 5-gallon propane tank, an employee heard a pop, left the filling area, and flipped the emergency propane shut-off switch. A fire then appeared on top of the tank, followed by an additional ignition. The employee suffered burns on the left arm and hand, left ear, and face. The employee was hospitalized.
Hospitalized Head and extremities Propane tanks and cylinders
An employee was using a torch to loosen a bolt on a water trailer. Natural gas was present in the water and it ignited, causing a fire. The employee sustained third-degree burns to their upper leg.
An employee had been removing phosphorus pentasulfide while on a scaffold. He was using a non-sparking tool to dislodge the phosphoric material. The employee noticed a flash of flame. He descended the scaffold, but the flash ignited residual phosphorus pentasulfide that was on the outside of the employee's personal protective equipment (PPE). He sustained thermal burns to his right hand and right calf.
An employee was taking a butane gas sample as part of the hydrocarbon refining process. A component disconnected and the butane ignited, resulting in first- and second-degree burns to the employee's forearms and to their face, including their cheeks, chin, and neck.
An employee was troubleshooting a power washer in the field. Because there might have been water in its fuel, he brought it back to the shop and drained about a gallon of fuel from the tank into a plastic container. Some of the fuel spilled onto the floor and ignited. The employee was stomping out the fire when he lost his balance and tripped into a stool, which caused the plastic container to spill more fuel onto the fire. The employee's pants and shirt caught on fire, and he fell, abrading his knee while trying to get through the flames. As well as the knee abrasion, he suffered burns to the left leg and left lower quadrant of the torso. He was hospitalized.
An employee was fueling a gasoline-powered pressure washer with a safety fuel can. During the transfer the fuel ignited, causing a fire. The employee sustained burns to his nose, and his right hand and forearm.
More severe injuries in this industry (NAICS 454310)
An employee was connecting a hose to fill a propane cylinder. The flow of propane was activated when the filler nozzle was partially connected to the cylinder. The nozzle detached from the cylinder valve, causing expanding liquid propane to release through the nozzle. This caused the employee to lose his balance, spin, become entangled in the hose, and fall. He struck his head on the ground and suffered fractures to the temple and cheekbones, a laceration on the forehead, and a brain bleed. The employee was hospitalized.
An employee was filling a motor fuel cylinder from a bobtail. When he opened the handle on the fill nozzle it popped off the filler valve and pushed him back into a rack where he struck his head on a cylinder cage. He sustained a laceration to the back left side of his head. While working to wrestle the hose to the ground, he sustained burns from liquid propane on the right side of his chest and right arm, and sustained minor burns on the left side.
An employee had been refueling empty propane tanks at a site. He drove back to the bulk plant facility and began to feel ill. The employee sustained dehydration due to heat.
An employee was pumping liquid propane from a propane delivery truck to a storage tank. After the transfer was completed, the employee closed the valves and disconnected the transfer hose. During the transfer, the liquid propane auto-refrigerated the riser pipe of the storage tank and that delayed the vaporization of the propane. Upon reaching a higher temperature, liquified propane began rapidly expanding. Liquid propane then discharged from the pipe and contacted the employee, causing cold burns. The employee was hospitalized for second-degree burns to their torso and arms.
After cutting a slab of beef short ribs, an employee turned to grab the pieces he had cut and his right hand contacted the saw blade. The employee sustained an amputation to his right index finger.
An employee was unloading a carpet pad from a truck when they fell from the truck dock to the concrete below, resulting in five fractured ribs and an injury to their left lung.
An employee was walking up a walkway to enter a building through the back entrance when she tripped over the lip of the cement ramp. The employee fell and sustained a fractured right hip.