Spark Power Corp

An employee was working to build an electrical substation. He was cleaning out the inside of a fixed section of a PVC pipe on the end that was furthest from an excavator. The excavator was outside of the trench and more than 25 feet away when it moved a pipe, pinching the employee's right arm between the two pipes. The employee's forearm was fractured.

An employee was anchored to a movable piece of equipment called a "lid" with a self-retracting lifeline harness. An overhead crane lifted the equipment, causing the employee to be pulled by his harness. The employee was pulled off the walkway and swung over the wall of the kiln. His body and head struck the wall. The employee lost consciousness and sustained a laceration to the side of his head that required stitches. The employee also sustained multiple fractured ribs and fractured vertebrae.

An employee was in a scissor lift, preparing to strip formwork from the underside of a concrete deck. As the lift was ascending, the employee's left little finger was pinched between the lift rail and the concrete beam above. The employee was hospitalized, and the soft tissue of their left little fingertip was amputated; the finger's bony tuft was also damaged.

An employee was operating an order picker when his left middle finger was crushed between the lift and storage racking. The employee's fingertip was amputated.

An employee was ascending in a scissor lift when his left thumb was caught between between the railing of the lift and a piece of equipment installed in the ceiling. The employee's thumb tip was amputated.

Two employees were removing a circuit breaker. The injured employee was using wrenches in the removal process. One of the wrenches contacted an adjacent door, resulting in an arc flash. The employee suffered burns to their neck, face, and ear, as well as momentary vision loss due to the flash.

On 3/27/2025, at 9:57 AM, an employee was performing switching work including installing electrical grounds when an arc flash occurred. Personal protective equipment (PPE) was worn at the time, including an arc flash hood, shirt, and pants. The employee suffered burns and was hospitalized.

An employee was cleaning dirt out of a contactor using a hand-held blower and contact cleaner. An arc flash occurred, and the employee sustained burns to the right side of their face and both hands.

On February 16, 2025, an employee was descending a ladder on the third deck after completing rigging at a wind farm. Their left foot slipped on the penultimate rung and their leg became wedged between the ladder rungs and a horizontal bracket. The employee then landed on the second deck resting platform, resulting in a leg fracture above the ankle.

An employee was de-torquing the gearbox from the main shaft bolts for the removal of the gearbox. The hydraulic 5-head torque head popped off the bolt and struck the employee's left middle finger, resulting in an amputation above the first knuckle.

After cutting a slab of beef short ribs, an employee turned to grab the pieces he had cut and his right hand contacted the saw blade. The employee sustained an amputation to his right index finger.

An employee was unloading a carpet pad from a truck when they fell from the truck dock to the concrete below, resulting in five fractured ribs and an injury to their left lung.

An employee was inspecting flares processes. The employee received burns to the front side of the body, face and arm from the flares.

An employee was removing plastic material from a production line when the machine cycled and amputated his left index, ring, and little fingers.

An employee was walking up a walkway to enter a building through the back entrance when she tripped over the lip of the cement ramp. The employee fell and sustained a fractured right hip.