MARS PETCARE US, INC.

An employee was clearing a backup from an extrusion machine. The backup caused hot water, steam, and raw material to flow out of the bypass chute onto the floor. As the employee was shutting down the equipment, he slipped on the floor and landed in the material resulting in thermal burns to the back, hand, hip, and leg.

An employee was cleaning at an machine operator workstation when an unassociated hot water pipe failed and sprayed the employee. The employee suffered burns to the arm and torso.

An employee was transferring two metal bins half full of product to the mill area for production using a forklift truck. As he exited the truck to open the bin door, the bin fell on top of him, crushing the lower half of his body and breaking one leg.

An employee was attempting to clear a clog in the rotary air lock of a central vacuum with his fingers. The first and second fingertips on his right hand were amputated, with no bone loss, in the dryer area.

An employee was removing a hose from a chemical tank after filling the tank with hexamethylenediamine (HMD). He checked the line to ensure that the hose was clear, then disconnected the hose at the connection. Residual chemical sprayed onto his face, causing a second-degree burn. He was hospitalized.

A shipping/receiving operator was working on a loading rack, loading a railcar. A 2-inch discharge cap failed and released pressure along with sulfuric acid from the railcar. The acid sprayed onto the employee, who suffered burns to the chest and the lower facial area. The employee was hospitalized.

An employee was pressure washing truck scales when they were splashed with water and an unknown chemical on their leg and immediately experienced a burning sensation. The employee was hospitalized with a chemical burn and required surgery.

An employee was on a ladder disconnecting a 1-inch hose, known to have last carried acrylic acid that had been drained. When the hose was disconnected, residual acid dripped onto the employee's shoulder/arm area, causing a second-degree chemical burn.

Employees were removing scaffolding that was used to repair an ion exchange tank. The line was undergoing the regen process when a piece of scaffold struck a PVC pipe that transported hydrochloric acid (HCl). The injured employee was placing material inside a scaffold rack when he was sprayed in the face with HCl and sustained chemical burns to his eyes, face, chest, right arm, and left leg.

An employee was working to remove a spatula that got stuck in an auger at the bottom of a hopper. The employee went to remove the face plate to help release the spatula. His fingers were in the holes to pull off the face plate when the machine actuated. His right middle finger got trapped between the face plate and the inner plate, resulting in amputation.

An employee was walking in a parking lot during break when they were struck by a vehicle, resulting in fractures to their left scapula and lower right leg.

An employee bent down to turn on an air valve, lost their footing, and struck their hand on a pressure relief valve while trying to catch themselves. The employee suffered an amputation to their right index fingertip.

An employee was working on a production line, packaging chews for animals. She retrieved a fallen cap for another production line from the floor and went to put in back in the machine it had fallen from (a capper). The machine caught the tip of her left little finger, causing a fingertip amputation.

An employee was taking apart the piping to a meat pump for clean-up. He saw food debris inside the pump housing and went to remove it. The meat pump rotor caught and severed his right index and middle fingertips, resulting in partial fingertip amputations.

An employee was operating an ironworker (steel punching/shearing) machine. A piece of the tooling broke off and struck the employee's neck; a fragment was lodged in his neck. The employee was hospitalized and required surgery.

On October 25, 2025, an employee was stringing up a new reel of tire tread on a machine. The employee pulled a 6-inch tail and proceeded to spool up the liner. As the machine was jogged to begin the liner wrapping process, the liner caught the employee's glove and pulled their right arm into the liner, causing a fracture to the arm.

An employee was doing a cable change on top of an electric overhead traveling (EOT) crane. They were positioned between the cable drum and the drive shaft. While rotating the cable drum, the employee reached for the new cable that was to be installed. The grease fitting on the drive shaft caught their fall harness and pulled them underneath the drive shaft. The employee was pinned between the drive shaft and two pieces of angle steel, resulting in a fracture to their left hip.

An employee was helping two other employees to push a pallet of tile on a loading dock. He suffered a broken fibula and was hospitalized.

On October 5, 2025, an employee was pulling a pressure washer hose when it it disconnected from the cooker. The employee was struck by jets of high-pressure water, resulting in lacerations to their left thigh requiring surgery. The employee was hospitalized.