Safety Incidents OSHA Severe Injury Reports · 2015–2025
2,098,129Injury reports 132,232Establishments Most recent incident 2025-12-31

Irving, TX —

OSHA Injury Report: Lone Star Assembly (Challenge Manufacturing Plant 6)

Injury · Days away from work

At a glance

On , an injury at Lone Star Assembly (Challenge Manufacturing Plant 6) in 5101 Statesman Dr, Irving, TX 75063 resulted in days away from work. Employee was auto Tech in motor vehicle metal parts stamping.

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Where did this happen?

Establishment
Lone Star Assembly (Challenge Manufacturing Plant 6)
Parent company
Challenge Manufacturing
Street
5101 Statesman Dr
City
Irving
State
TX
ZIP
75063
On-site location
6W038

What was the outcome?

Outcome
Days away from work (code 2)
Type
Injury (code 1)
Days away from work
35

Before the incident

Checking welder pins.

What happened

EE #1 was checking the pins on welder 38 when EE #2 hit the wrong valve causing the pin to smash the right tip of EE #1 's right thumb on [REDACTED] at [REDACTED] EE #2 hit the wrong valve in the weld cell 38 while EE #1 was checking the pins when EE #2 hit the valve it caused the machine to smash the tip of EE #1 's right thumb

Injury or illness

Right Thumb amputation-tip

Object or substance involved

Metal pin

Summary line

Machine smashed the tip right thumb amputate

Employee and industry

Job description
Auto Tech
SOC code
49-3023 — Automotive Service Technicians and Mechanics
NAICS code
336370 — Motor vehicle metal parts stamping
NAICS vintage
2012
Avg employees
118
Total hours worked
230808
EIN
382373161
Establishment ID
653295
Employer case #
1

When (timing detail)

Date of incident
Shift started
6:00
Time of incident
7:25
Filing year
2024
Submitted
03FEB2025:21:11:00

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Source

Data from OSHA ITA Form 300/301 electronic submissions, filing year 2024. ITA Case Detail records are establishment-reported submissions, not OSHA inspections — no per-record IMIS deep link exists.