Safety Incidents OSHA Severe Injury Reports · 2015–2025
2,098,129Injury reports 132,232Establishments Most recent incident 2025-12-31

Irving, TX —

OSHA Injury Report: Lone Star Assembly (Challenge Manufacturing Plant 6)

Injury · Days away from work

At a glance

On , an injury at Lone Star Assembly (Challenge Manufacturing Plant 6) in 5101 Statesman Dr, Irving, TX 75063 resulted in days away from work. Employee was quality Inspector in motor vehicle metal parts stamping.

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Where did this happen?

Establishment
Lone Star Assembly (Challenge Manufacturing Plant 6)
Parent company
Challenge Manufacturing
Street
5101 Statesman Dr
City
Irving
State
TX
ZIP
75063
On-site location
Containment Area

What was the outcome?

Outcome
Days away from work (code 2)
Type
Injury (code 1)
Days away from work
99

Before the incident

Sorting parts

What happened

Employee was sorting parts at containment area on [REDACTED] around [REDACTED] she got a new container that was oversized (not standard packaging) and asked a driver to bring a lift for not to be bending unconsciously she was inspecting the parts in the opposite side of the safety bar and did not expect moving the parts to one side the container it would be shifted the container fall into her knee.

Injury or illness

Contusion of Left Thigh

Object or substance involved

Metal parts container

Summary line

Metal container fell on her left leg

Employee and industry

Job description
Quality Inspector
SOC code
51-9061 — Inspectors, Testers, Sorters, Samplers, and Weighers
NAICS code
336370 — Motor vehicle metal parts stamping
NAICS vintage
2012
Avg employees
118
Total hours worked
230808
EIN
382373161
Establishment ID
653295
Employer case #
2

When (timing detail)

Date of incident
Shift started
6:00
Time of incident
7:30
Filing year
2024
Submitted
03FEB2025:21:14:00

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Source

Data from OSHA ITA Form 300/301 electronic submissions, filing year 2024. ITA Case Detail records are establishment-reported submissions, not OSHA inspections — no per-record IMIS deep link exists.