Safety Incidents OSHA Severe Injury Reports · 2015–2025
2,098,129Injury reports 132,232Establishments Most recent incident 2025-12-31

Irving, TX —

OSHA Injury Report: Lone Star Assembly (Challenge Manufacturing Plant 6)

Injury · Other recordable case

At a glance

On , an injury at Lone Star Assembly (Challenge Manufacturing Plant 6) in 5101 Statesman Dr, Irving, TX 75063 resulted in other recordable case. Employee was production Operator in motor vehicle metal parts stamping.

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Where did this happen?

Establishment
Lone Star Assembly (Challenge Manufacturing Plant 6)
Parent company
Challenge Manufacturing
Street
5101 Statesman Dr
City
Irving
State
TX
ZIP
75063
On-site location
6W021

What was the outcome?

Outcome
Other recordable case (code 4)
Type
Injury (code 1)

Before the incident

Was walking into Weld Cell 21

What happened

EE was walking into the fixture at [REDACTED] as she was entering the welder she scraped her right arm above the elbow and top of sleeve area part number 86400180 was stacked too high also parts 86400179 were stacked too high.

Injury or illness

Laceration to upper right arm.

Object or substance involved

Metal parts when contact was made by arm scraping the parts

Summary line

Right arm laceration when arm scraped parts

Employee and industry

Job description
Production Operator
SOC code
51-4199 — Metal Workers and Plastic Workers, All Other
NAICS code
336370 — Motor vehicle metal parts stamping
NAICS vintage
2012
Avg employees
118
Total hours worked
230808
EIN
382373161
Establishment ID
653295
Employer case #
3

When (timing detail)

Date of incident
Shift started
15:00
Time of incident
16:00
Filing year
2024
Submitted
03FEB2025:21:17:00

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Source

Data from OSHA ITA Form 300/301 electronic submissions, filing year 2024. ITA Case Detail records are establishment-reported submissions, not OSHA inspections — no per-record IMIS deep link exists.