Safety Incidents OSHA Severe Injury Reports · 2015–2025
2,098,129Injury reports 132,232Establishments Most recent incident 2025-12-31

Irving, TX —

OSHA Injury Report: Lone Star Assembly (Challenge Manufacturing Plant 6)

Injury · Days away from work

At a glance

On , an injury at Lone Star Assembly (Challenge Manufacturing Plant 6) in 5101 Statesman Dr, Irving, TX 75063 resulted in days away from work. Employee was weld Production Operator in motor vehicle metal parts stamping.

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Where did this happen?

Establishment
Lone Star Assembly (Challenge Manufacturing Plant 6)
Parent company
Challenge Manufacturing
Street
5101 Statesman Dr
City
Irving
State
TX
ZIP
75063
On-site location
6W21

What was the outcome?

Outcome
Days away from work (code 2)
Type
Injury (code 1)
Days away from work
6

Before the incident

Gaging parts at weld cell.

What happened

While gaging parts a block on a lever from the gaging table swung down and crushed her finger. EE was wearing her PPE.

Injury or illness

Contusion to Right Thumb; issued to wear splint brace until follow up on 2 27 23. Could Not Accommodate due to EE not being able to grip due to swelling and wearing of the temporary brace.

Object or substance involved

Metal Piece

Summary line

R thumb contusion from dropping metal part

Employee and industry

Job description
Weld Production Operator
SOC code
9999 — Uncoded
NAICS code
336370 — Motor vehicle metal parts stamping
NAICS vintage
2022
Avg employees
104
Total hours worked
240010
EIN
382373161
Establishment ID
653295
Employer case #
1

When (timing detail)

Date of incident
Shift started
15:00:00.000
Time of incident
20:30:00.000
Filing year
2023
Submitted
22JAN24:20:54:00

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Source

Data from OSHA ITA Form 300/301 electronic submissions, filing year 2023. ITA Case Detail records are establishment-reported submissions, not OSHA inspections — no per-record IMIS deep link exists.