OSHA Inspection: BIGTEX TRAILERS

Issued

Jan 11, 2017

Abate by

Apr 27, 2017

Penalty

Initial $11,758 · Current $6,250 Reduced

General-duty citation text

29 CFR 1910.22(c): Covers and/or guardrails were not provided to protect personnel from the hazards of open pits, tanks, vats, ditches, etc.      The employer does not ensure floor hole covers or standing railing are used when employees are working around open pits:    a)   This violation was observed on or about July 13, 2016 in the powder coating booth, employees were exposed to a fall of approximately 38 inches into an uncovered /unguarded pit.        b)   This violation was observed on or about July 13, 2016 in the paint booth, employees were exposed to a fall of approximately 38 inches into an uncovered /unguarded pit.        Pursuant to 29 CFR 1903.19, within (10) calendar days of the date of this citation, the employer must submit documentation describing the steps taken to ensure employees are protected from fall hazards.

Issued

Jan 11, 2017

Abate by

Jan 27, 2017

Penalty

Initial $9,799 · Current $7,000 Reduced

General-duty citation text

29 CFR 1910.101(b): The in-plant handling, storage, and utilization of all compressed gases in cylinders, portable tanks, rail tankcars, or motor vehicle cargo tanks were not in accordance with Compressed Gas Association Pamphlet P-1-1965, which is incorporated by reference as specified in 29CFR 1910.6:      The employer does not ensure that stored, compressed gas cylinders are stored in accordance with Compressed Gas Association Pamphlet P-1-1965. This violation was observed on or about July 13, 2016 when compressed gas cylinders were not secured or provided with protective caps in the caulk and deck department.  Employees were exposed to fire, explosion and struck by hazards.      Pursuant to 29 CFR 1903.19, within (10) calendar days of the date of this citation, the employer must submit documentation describing the steps taken to ensure compressed gas cylinders are stored in accordance with Compressed Gas Association Pamphlet P-1-1965

Issued

Jan 11, 2017

Abate by

Jan 27, 2017

Penalty

Initial $12,471 · Current $9,000 Reduced

General-duty citation text

29 CFR 1910.106(e)(6)(i):  Adequate precautions were not taken to prevent the ignition of flammable vapors:      The employer does not ensure an above ground storage tank containing diesel fuel is protected from ignition of flammable vapors.  This violation was observed on or about September 30, 2016, behind the facility in the employee parking area, exposing employees to fire and explosion hazards.         Pursuant to 29 CFR 1903.19, within (10) calendar days of the date of this citation, the employer must submit documentation describing the steps taken to ensure vapors from the diesel are protected from potential ignition sources.

Issued

Jan 11, 2017

Abate by

Jan 27, 2017

Penalty

Initial $12,471 · Current $9,000 Reduced

General-duty citation text

29 CFR 1910.147(c)(1): The employer did not establish a program consisting of energy control procedures, employee training and periodic inspections to ensure that before any employee performs any servicing or maintenance on a machine or equipment where the unexpected energizing, startup or release of stored energy could occur and cause injury:    The employer does not have an energy control program that outlines energy control procedures to follow when conducting lockout/tagout, employee training, and periodic inspections for equipment at the facility.  This violation was revealed through employee/employer interviews conducted on or about July 19, 2016, at the facility, employees were exposed to the hazards of electric unexpected start-up, release of stored energy, and contact with moving parts.         Pursuant to 29 CFR 1903.19, within (10) calendar days of the date of this citation, the employer must submit documentation describing the steps taken to develop an energy control program.

Issued

Jan 11, 2017

Abate by

Jan 27, 2017

Penalty

Initial $12,471 · Current $9,000 Reduced

General-duty citation text

29 CFR 1910.178(m)(2): Employee(s) stood under or passed under the elevated portion of a powered industrial truck(s):                                                                                                                                             The employer does not ensure employees do not conduct work under the elevated forks of forklifts.  This violation was observed on or about July 13, 2016 and other times thereafter at the facility.  Employees were exposed to the hazard of being crushed by falling loads and struck-by the forklift.           Pursuant to 29 CFR 1903.19, within (10) calendar days of the date of this citation, the employer must submit documentation describing the steps taken to ensure employees working at the facility do not work or pass under elevated forks of forklifts.

Issued

Jan 11, 2017

Abate by

Jan 27, 2017

Penalty

Initial $9,799 · Current $7,000 Reduced

General-duty citation text

29 CFR 1910.178(q)(1): Any power-operated industrial truck not in safe operating condition shall be removed from service. All repairs shall be made by authorized personnel.     The employer does not ensure forklifts not in safe operating condition are removed from service.  This violation was observed on or about September 30, 2016 at the facility.  An employee was exposed to the hazard of being struck by falling loads.              Pursuant to 29 CFR 1903.19, within (10) calendar days of the date of this citation, the employer must submit documentation describing the steps taken to ensure forklifts not in safe operating condition are removed from service.

Issued

Jan 11, 2017

Abate by

Jan 27, 2017

Penalty

Initial $0 · Current $0

General-duty citation text

29 CFR 1910.178(q)(7):  Industrial trucks were not examined daily before being placed in service:    The employer does not ensure daily inspections are conducted on forklifts used at the facility.  This violation was observed on or about September 30, 2016 at the facility.  An employee was exposed to the hazard of being struck by falling loads.           Pursuant to 29 CFR 1903.19, within (10) calendar days of the date of this citation, the employer must submit documentation describing the steps taken to ensure daily inspections are conducted on all forklifts used at the facility.

Issued

Jan 11, 2017

Abate by

Jan 27, 2017

Penalty

Initial $11,758 · Current $6,250 Reduced

General-duty citation text

29 CFR 1910.184(d):  Each day before being used, slings and all fastenings and attachments were not inspected for damage or defects by a competent person designated by the employer:                                                                                                                                                                                                                                                                                                      The employer does not ensure alloy steel chain slings are inspected.  This violation was observed on or about July 13, 2016, in the trim shop along the monorail system, exposing employees to the hazard of falling loads.         Pursuant to 29 CFR 1903.19, within (10) calendar days of the date of this citation, the employer must submit documentation describing the steps that is taking to ensuring slings are inspected prior to each use.

Issued

Jan 11, 2017

Abate by

Jan 27, 2017

Penalty

Initial $9,799 · Current $7,000 Reduced

General-duty citation text

29 CFR 1910.184(e)(1): Alloy steel sling(s) did not have permanently affixed durable identification stating size, grade, rated capacity, and reach:                                                                                                                                                                                                                                                                                                       The employer does not ensure alloy steel slings have permanently affixed durable identification tags.  This violation was observed on or about July 19, 2016, at the facility, exposing employees to struck-by and crushing hazards.    Pursuant to 29 CFR 1903.19, within (10) calendar days of the date of this citation, the employer must submit documentation describing the steps that is taking to identification tags stating size, grade, rated capacity, and reach are affixed to all slings.

Issued

Jan 11, 2017

Abate by

Jan 27, 2017

Penalty

Initial $0 · Current $0

General-duty citation text

29 CFR 1910.184(e)(2)(i): Hooks, rings, oblong links, pear shaped links, welds, or mechanical coupling links or other attachments did not have a rated capacity at least equal to that of the alloy steel chain with which they are used:                                                                                                                                                                                                                                                                                                      The employer does not ensure hooks used to lift and move various sized truck beds have a capacity rated for their  use.  This violation was observed on or about July 13, 2016, in the trim shop along the monorails system, exposing employees to struck-by and crush-by hazards.                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                               Pursuant to 29 CFR 1903.19, within (10) calendar days of the date of this citation, the employer must submit documentation describing the steps that is taking to ensure hooks are rated for safe lifting capacity.    Hooks, rings, oblong links, pear shaped links, welds, or mechanical coupling links or other attachments did not have a rated capacity at least equal to that of the alloy steel chain with which they are used:

Issued

Jan 11, 2017

Abate by

Jan 27, 2017

Penalty

Initial $0 · Current $0

General-duty citation text

29 CFR 1910.184(e)(2)(ii): Makeshift links or fasteners formed from bolts or rods, or other such attachments were used:                                                                                                                                                                                                                                                                                                      The employer does not ensure makeshift links or fasteners formed from bolts or rods, or other such attachments are not used.  This violation was observed on or about July 13, 2016, in the trim shop along the monorails system, exposing employees to the hazard of falling loads                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                 Pursuant to 29 CFR 1903.19, within (10) calendar days of the date of this citation, the employer must submit documentation describing the steps that is taking to ensure makeshift links or fasteners formed from bolts or rods, or other such attachments are not used.

Issued

Jan 11, 2017

Penalty

Initial $12,471 · Current $9,000 Reduced

General-duty citation text

29 CFR 1910.219(f)(1):  Gear(s) were not guarded by a complete enclosure or by one of the methods specified in 29 CFR 1910.219(f)(1)(ii) and (f)(1)(iii):      The employer does not ensure gears on the back of a Hydrashear shear are properly guarded.  This violation was observed on or about July 19, 2016 at the facility.  Employees were exposed to the hazard of caught-in or contact with the moving gears.           Pursuant to 29 CFR 1903.19, within (10) calendar days of the date of this citation, the employer must submit documentation describing the steps taken to ensure the gears on the Hydrashear shear are properly guarded.

Issued

Jan 11, 2017

Abate by

Jan 27, 2017

Penalty

Initial $12,471 · Current $9,000 Reduced

General-duty citation text

29 CFR 1910.243(c)(1): Abrasive wheel are not used machines provided with safety guards.                                                                                                                                                                                                                                                                                                                                                                                              The employer does not ensure portable hand grinders were provided with safety guards.    This violation was observed on or about July 19, 2016, at the facility, exposing employees to the hazard of lacerations and amputations.       Pursuant to 29 CFR 1903.19, within ten (10) calendar days of the date of this citation, the employer must submit documentation describing the steps that is taking to ensure all portable power tools are properly guarded.

Issued

Jan 11, 2017

Abate by

Jan 27, 2017

Penalty

Initial $9,799 · Current $7,000 Reduced

General-duty citation text

29 CFR 1910.305(b)(1)(ii): Unused openings in cabinets, boxes, and fittings were not effectively closed:      The employer does not ensure that unused openings in electrical disconnect panels are effectively closed.  This violation was observed on or about July 13, 2016 and at times prior to, in the welding department, exposing employees to electrical hazards.      Pursuant to 29 CFR 1903.19, within ten (10) calendar days of the date of this citation, the employer must submit documentation describing the steps taken to ensure that unused openings in cabinets, boxes, and fittings are effectively closed

Issued

Jan 11, 2017

Penalty

Initial $0 · Current $0

General-duty citation text

29 CFR 1910.305(b)(3)(ii):  Boxes were not closed by suitable covers securely fastened in place:                                                                                                                            The employer does not ensure that an electrical panel is closed with a cover that was securely fastened in place.  This violation was observed on or about July 13, 2016 in the trim department at the facility, exposing employees to electrical hazards.    Pursuant to 29 CFR 1903.19, within ten (10) calendar days of the date of this citation, the employer must submit documentation describing the steps taken to ensure that electrical panels are closed with covers securely fastened in place.

Issued

Jan 11, 2017

Abate by

Jan 27, 2017

Penalty

Initial $9,799 · Current $7,000 Reduced

General-duty citation text

29 CFR 1910.334(a)(2)(ii):  There was a defect or evidence of damage that could have exposed employees to injury and the defective or damaged item was not removed from service:                                                                                                                              The employer does not ensure that electrical were maintained free from cuts and freys.  This violation was observed on or about July 19, 2016 in the trim department at the facility, exposing employees to electrical hazards.      Pursuant to 29 CFR 1903.19, within ten (10) calendar days of the date of this citation, the employer must submit documentation describing the steps taken to ensure that all flexible cords and/or cables are maintained in safe operating condition.

Issued

Jan 11, 2017

Abate by

Jan 27, 2017

Penalty

Initial $12,471 · Current $9,000 Reduced

General-duty citation text

29 CFR 1910.1200(f)(6)(ii): Except as provided in 29 CFR 1910.1200(f)(7) and 29 CFR 1910.1200(f)(8), the employer did not ensure that each container of hazardous chemicals in the workplace was labeled, tagged or marked with the product identifier and words, pictures, symbols, or combination thereof, which provide at least general information regarding the hazards of the chemicals and which, in conjunction with the other information immediately available to employees under the hazard communication program, would provide employees with the specific information regarding the physical and health hazards of the hazardous chemical:                                                                                                                                                                                                                             The employer does not ensure that a above ground storage tank containing diesel fuel used at the facility is properly labeled or marked to indicate the tanks contents and hazards. This violation was observed on or about July 19, 2016 at the facility, exposing employees to fire and explosion hazards.       Contract Manufacturer dba CM Trailers was previously cited for a violation of this occupational safety and health standard or its equivalent standard, 29 CFR 1910.1200(f)(5)(ii), which was contained in OSHA inspection number 316238658, citation number 1, item number 8, and was affirmed as a final order on October 17, 2012, with a final abatement date of September 28, 2012, with respect to a workplace hazard at 1102 N. Industrial Road Madill, OK 73446.       Pursuant to 29 CFR 1903.19, within ten (10) calendar days of the date of this citation, the employer must submit documentation describing the steps taken to ensure the fuel tank is properly marked and labeled.

Issued

Jan 11, 2017

Abate by

Apr 27, 2017

Penalty

Initial $124,709 · Current $98,000 Reduced

General-duty citation text

29 CFR 1910.212(a)(1):  Machine guarding was not provided to protect operator(s) and other employees in the machine area from hazards such as those created by point of operation, ingoing nip points, rotating parts, flying chips and sparks:                                                                                                                The employer does not ensure all equipment used at the facility is provided with proper machine guarding, exposing employees to the hazard of amputation hazards.        a)   This violation was observed on or about July 19, 2016, where a Standard 200 ton hydraulic press brake was equipped with light curtains but were folded back/away from the point of operation and was inoperable.    b)  This violation was observed on or about July 19, 2016, where a Cincinnati hydraulic press brake was equipped with light curtains but was inoperable.       Contract Manufacturer dba CM Trailers was previously cited for a violation of this occupational safety and health standard or its equivalent standard, 29 CFR 1910.212(a)(1), which was contained in OSHA inspection number 316238658, citation number 1, item number 6, and was affirmed as a final order on October 17, 2012, with a final abatement date of September 28, 2012, with respect to a workplace hazard at 1102 N. Industrial Road Madill, OK 73446.       Contract Manufacturer dba CM Truck Beds was previously cited for a violation of this occupational safety and health standard or its equivalent standard, 29 CFR 1910.212(a)(1), which was contained in OSHA inspection number 316238732, citation number 1, item number 2, and was affirmed as a final order on October 17, 2012, with a final abatement date of September 28, 2012, with respect to a workplace hazard at 1102 N. Industrial Road Madill, OK 73446.      Pursuant to 29 CFR 1903.19, within ten (10) calendar days of the date of this citation, the employer must submit documentation describing the steps taken to ensure machine guarding is provided to protect operator(s) and other employees from hazard(s) created by point of operation, ingoing nip points, rotating parts, flying chips and sparks.

Issued

Jan 11, 2017

Abate by

Jan 27, 2017

Penalty

Initial $58,790 · Current $47,000 Reduced

General-duty citation text

29 CFR 1910.184(e)(4): Certificate(s) of proof test were not available for new, repaired or reconditioned alloy steel chain slings:                                                                                                                                                                                                                                              The employer does not proof test alloy steel chains before use at the facility.  This violation occurred on or about July 19, 2016, and time prior to at the facility, exposing employees to the hazard of being struck/crushed by falling loads.      Contract Manufacturer dba CM Trailers was previously cited for a violation of this occupational safety and health standard or its equivalent standard, 29 CFR 1910.184(e)(4), which was contained in OSHA inspection number 316238658, citation number 1, item number 5, and was affirmed as a final order on October 17, 2012, with a final abatement date of September 28, 2012, with respect to a workplace hazard at 1102 N. Industrial Road Madill, OK 73446.       Contract Manufacturer dba CM Truck Beds was previously cited for a violation of this occupational safety and health standard or its equivalent standard, 29 CFR 1910.184(e)(4), which was contained in OSHA inspection number 316238732, citation number 1, item number 1, and was affirmed as a final order on  October 17, 2012, with a final abatement date of September 28, 2012, with respect to a workplace hazard at 1102 N. Industrial Road Madill, OK 73446.       Pursuant to 29 CFR 1903.19, within ten (10) calendar days of the date of this citation, the employer must submit documentation describing the steps taken to ensure that all alloy steel chains are proof tested.

Issued

Jan 11, 2017

Abate by

Jan 27, 2017

Penalty

Initial $1,000 · Current $500 Reduced

General-duty citation text

29 CFR 1910.36(g)(2):  Exit access(es) were not at least 28 inches (71.1 cm) wide at all points:    The employer does not ensure each exit route is at least 28 inches wide at all points.  This violation was observed on or about July 13, 2016, behind the powder coating booth, exposing employees to the hazard of smoke inhalation and burns.       Pursuant to 29 CFR 1903.19, within (10) calendar days of the date of this citation, the employer must submit documentation describing the steps taken to ensure each exit route is at least 28 inches wide at all points.

Issued

Jan 11, 2017

Abate by

Jan 27, 2017

Penalty

Initial $1,000 · Current $500 Reduced

General-duty citation text

29 CFR 1910.37(b)(2):  Each exit was not clearly visible or marked by a sign reading, EXIT.    The employer does not ensure each exit was marked with a sign reading EXIT to identify location of egress in the event of an emergency.  This violation was observed on or about July, 13, 2016, behind the powder coating booth, exposing employees to the hazard of smoke inhalation and burns.       Pursuant to 29 CFR 1903.19, within (10) calendar days of the date of this citation, the employer must submit documentation describing the steps taken to ensure each exit is clearly visible and  marked by a sign reading, EXIT.

Issued

Jan 11, 2017

Abate by

Jan 27, 2017

Penalty

Initial $1,000 · Current $500 Reduced

General-duty citation text

1910.106(b)(2)(vii)(a): The area surrounding a tank or a group of tanks were not diked as provided in subdivision (c) of this subdivision, to prevent accidental discharge of liquid from endangering adjoining property or reaching waterways:    The employer does not ensure an above ground storage tank containing diesel fuel is provided with diking to protect adjoining structures in the event of an accidental discharge.  This violation was observed on or about July 13, 2016, behind the facility, in the employee parking area, exposing employees to fire and explosion hazards.       Pursuant to 29 CFR 1903.19, within (10) calendar days of the date of this citation, the employer must submit documentation describing the steps taken to ensure above ground storage tanks are diked.

Issued

Jan 11, 2017

Abate by

Jan 27, 2017

Penalty

Initial $1,000 · Current $500 Reduced

General-duty citation text

29 CFR 1910.242(b):  Compressed air was used for cleaning at pressures greater than 30 psig:    The employer does not ensure compressed air used for cleaning is regulated below 30 psi.  This violation was observed on or about July 13, 2016 in the powder coating booth at the facility, exposing employees to the hazard of being struck-by debris, earing loss, objects in eyes,  blood poisoning hazards.    Pursuant to 29 CFR 1903.19, within (10) calendar days of the date of this citation, the employer must submit documentation describing the steps taken to ensure compressed air used for cleaning is regulated below 30 psi.

Issued

Jan 11, 2017

Abate by

Jan 27, 2017

Penalty

Initial $1,000 · Current $500 Reduced

General-duty citation text

29 CFR 1910.303(b)(2):  Listed or labeled equipment was not used or installed in accordance with any instructions included in the listing or labeling:    The employer does not ensure pendant boxes at the end of flexible cords were not used at the facility.  This violation was observed on or about July 13, 2016 in welding department, exposing employees to the electrical hazards.     Pursuant to 29 CFR 1903.19, within ten (10) calendar days of the date of this citation, the employer must submit documentation describing the steps taken to ensure electrical equipment is being used in accordance with their intended use.

Issued

Jan 11, 2017

Abate by

Jan 27, 2017

Penalty

Initial $1,000 · Current $500 Reduced

General-duty citation text

29 CFR 1910.303(e)(1)(ii): Markings giving voltage, current, wattage, or other ratings was not on electrical equipment:               The employer does not ensure electrical panels have marking to identify the voltage or other ratings of the panels.  This violation was observed was on or about July 13, 2016 in welding department, exposing employees to the electrical hazards.     Pursuant to 29 CFR 1903.19, within ten (10) calendar days of the date of this citation, the employer must submit documentation describing the steps taken to ensure electrical panels are properly marked.

Issued

Jan 11, 2017

Abate by

Jan 27, 2017

Penalty

Initial $1,000 · Current $500 Reduced

General-duty citation text

29 CFR 1910.305(g)(1)(iv)(A):  Flexible cords and/or cables were used as a substitute for the fixed wiring of a structure:                                                                                                                            The employer does not ensure that extension cords (flex wiring) are not used as a substitute for fixed wiring.  This violation was observed on or about July 13, 2016 in the trim department at the facility, exposing employees to electrical hazards.    Pursuant to 29 CFR 1903.19, within ten (10) calendar days of the date of this citation, the employer must submit documentation describing the steps taken to ensure that all flexible cords and/or cables are not used as a substitute for fixed wiring.