Safety Incidents OSHA Severe Injury Reports · 2015–2025
5,189,992Inspections Most recent open 2026-07-18 Last loaded 2026-07-22

OSHA Inspection: BLANCHARD REFINING COMPANY LLC

Unprogrammed Related inspection · Safety discipline

On , OSHA opened an unprogrammed Related safety inspection of BLANCHARD REFINING COMPANY LLC in 2401 5TH AVENUE SOUTH, TEXAS CITY, TX 77590 (NAICS 325110). OSHA activity number 341761658.

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Site address
2401 5TH AVENUE SOUTH
City
TEXAS CITY
State
TX
ZIP
77590
Mailing
2401 5TH AVENUE SOUTH, TEXAS CITY, TX 77590
Inspection type
Unprogrammed Related (G)
Scope
Partial (B)
Discipline
Safety
Advance notice
No
Union status
A
Opened
Closing conference
Case closed
Last modified
Data loaded
NAICS code
325110
Employees
650
Ownership type
A

6 citations on file for this inspection.

1910.119 F04

Deleted Serious Gravity 10 1 instance 10 exposed
Issued
Abate by
Penalty
Initial $12675.00 · Current $0.00 Reduced
29 CFR 1910.119(f)(4): The employer did not develop and implement safe work practices to provide for the control of hazards during operations such as lockout/tagout; confined space entry; opening process equipment or piping; and control over entrance into a facility by maintenance, contractor, laboratory, or other support personnel:  On September 7, 2016 and at times prior thereto, the employer at Marathon Galveston Bay Refinery did not develop and implement safe work practices to control hazards during opening of the discharge piping of the P1008B Depropanizer Reflux Pump as part of placing the pump back in service after being blinded for maintenance work exposing workers to highly hazardous chemicals, including but not limited to hydrogen fluoride and isobutene and propane, which can cause chemical and thermal burns, asphyxia, pulmonary edema, pneumonitis, and other injuries, up to and including death.    a) The employer did not implement its Work Permit Retention policy which is part of its Safe Work Permit Procedure to ensure that issued work permits were not discarded.    b) The employer did not employ measures to ensure that maintenance craftsmen initial and date Master Isolation Lists to verify proper installation of energy isolation devices they personally installed.    c) The employer did not implement a means for periodically checking for and safely releasing hazardous energy in equipment that has been isolated while relying on the Master Isolation List for energy isolation.    d) The employer did not ensure that means for checking and safely releasing reaccumulated hazardous energy was included on the Safe Work Permit.
Recent events (3)
  • — F (S) $0
  • — C (S) $12675
  • — Z (S) $12675

1910.119 L01

Other-than-serious 1 instance 12 exposed
Issued
Abate by
Penalty
Initial $12675.00 · Current $12675.00
29 CFR 1910.119(l)(1): The employer did not establish and implement written procedures to manage changes  to process chemicals, technology, equipment,  and procedures; and, changes to facilities that affect a covered process.       On September 7, 2016 and at times prior thereto and at subsequent times, the employer at the Blanchard Refining Galveston Bay Refinery did not implement written procedures to manage changes to the discharge piping of the P1008B Depropanizer Reflux Pump when the spectacle blind at the flange that joins the pump to the discharge piping was changed out and the replacement blind was not an in-kind replacement.        b) The spectacle blind at the discharge of the P-1008B Depropanizer Reflux Pump was changed to a spectacle blind with an integrated bleed feature without implementing the GBR procedure for managing changes to processes.
Recent events (3)
  • — F (O) $12675
  • — C (S) $12675
  • — Z (S) $12675

1910.119 L03

Deleted Serious Gravity 10 1 instance 4 exposed
Issued
Abate by
Penalty
Initial $0.00 · Current $0.00
29 CFR 1910.119(l)(3): Employees involved in operating a process and maintenance and contract employees whose job tasks would be affected by a change in the process were not informed of and trained in the change prior to start-up of the process or affected part of the process.  On September 7, 2016 and at times prior thereto, the employer at Marathon Galveston Bay Refinery made modifications to the discharge piping of the P1008B Depropanizer Reflux Pump and did not inform maintenance employees whose jobs are affected by the change prior to startup of the affected section of the process.
Recent events (3)
  • — F (S) $0
  • — C (S) $0
  • — Z (S) $0

1910.132 D01 I

Deleted Serious Gravity 10 1 instance 4 exposed
Issued
Abate by
Penalty
Initial $12675.00 · Current $0.00 Reduced
29 CFR 1910.132(d)(1)(i): The employer did not select and have each affected employee use the types of personal protective equipment that would protect the affected employee(s) from the hazards identified in the hazard assessment:  On September 7, 2016 and at times prior thereto, the employer at Marathon Galveston Bay Refinery the employer did not have each affected employee in the barricaded area where un-blinding of the P-1008B Depropanizer Reflux Pump was occurring to use the personal protective equipment that would protect them from the hazards identified in the hazard assessment.
Recent events (3)
  • — F (S) $0
  • — C (S) $12675
  • — Z (S) $12675

1910.147 D05 II

Serious Gravity 10 1 instance 12 exposed
Issued
Abate by
Penalty
Initial $12675.00 · Current $12675.00
29 CFR 1910.147(d)(5)(ii): Where there was a possibility of re-accumulation of stored energy to a hazardous level, verification of isolation was not continued until the servicing or maintenance was completed, or until the possibility of such accumulation no longer existed.  On September 7, 2016 and at times prior thereto in the Alky 3 Unit at the Marathon Galveston Bay Refinery where there was a possibility of re-accumulation of stored energy in the discharge piping from the P-1008B Depropanizer Reflux Pump, a segment of piping where a line opening was to occur, the employer did not continue to verify the isolation until the maintenance work was completed or possibility of such accumulation no longer existed.
Recent events (3)
  • — F (S) $12675
  • — C (S) $12675
  • — Z (S) $12675

1910.147 D06

Serious Gravity 10 1 instance 12 exposed
Issued
Abate by
Penalty
Initial $0.00 · Current $0.00
29 CFR 1910.147(d)(6): Prior to starting work on machines or equipment that had been locked out or tagged out, the authorized employee did not verify that isolation and deenergization of the machine or equipment had been accomplished:  On September 7, 2016 at the Marathon Galveston Bay Refinery, prior to starting work at the blind flange between the discharge of the P-1008B Depropanizer Reflux Pump and its discharge piping, maintenance technicians did not verify that isolation and deenergization of the piping had been accomplished.
Recent events (3)
  • — F (S) $0
  • — C (S) $0
  • — Z (S) $0

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This record is reproduced from the U.S. Department of Labor Open Data API (OSHA inspection dataset). The original IMIS detail view is available at OSHA's Establishment Search for activity number 341761658.

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