1,224,460Inspections Most recent open 2026-07-13 Last loaded 2026-07-16
Safety Incidents OSHA Severe Injury Reports · 2015–2025

OSHA Inspection: NORTHSTAR BATTERY COMPANY LLC

Referral inspection · Health discipline

On , OSHA opened a referral health inspection of NORTHSTAR BATTERY COMPANY LLC in 4000 CONTINENTAL WAY, SPRINGFIELD, MO 65803 (NAICS 335912). OSHA activity number 345460190.

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Site address
4000 CONTINENTAL WAY
City
SPRINGFIELD
State
MO
ZIP
65803
Mailing
4000 CONTINENTAL WAY, SPRINGFIELD, MO 65803
Inspection type
Referral (C)
Scope
Partial (B)
Discipline
Health
Advance notice
No
Union status
B
Opened
Closing conference
Case closed
Last modified
Data loaded
NAICS code
335912
Employees
380
Ownership type
A

4 citations on file for this inspection.

1910.1025 H01

Deleted Serious Gravity 5 4 instances 364 exposed
Issued
Abate by
Penalty
Initial $9753.00 · Current $0.00 Reduced

Hazardous substances 1591

29 CFR  1910.1025(h)(1): All surfaces were not maintained as free as practicable of accumulations of lead:  At a worksite located at 4000 Continental Way, Springfield, MO: Employees were exposed to hazardous chemicals in the form of lead. This was demonstrated on or about August 5, 2021, and at times prior to when employees ate and drank in the cafeteria where lead was present on various surfaces. These included but were not limited to, tabletops, meal preparation stations, and refrigerators. Failing to maintain surfaces that are as free as practicable from the accumulation of lead can create an ingestion hazard for employees.  a) A wipe sample collected on a stainless steel table storing lunch boxes with microwave under that table showed levels of 19.80 micrograms per 100 cubic centimeters.   b) A wipe sample collected on a stainless steel table with a microwave near a safety/quality poster showed levels of 18.42 micrograms per 100 cubic centimeters.   c) A wipe sample collected on the door of a white refrigerator that was missing a handle showed levels of 10.40 micrograms per 100 cubic centimeters.   d) A wipe sample collected on a stainless steel table storing lunch boxes near the entrance showed levels of 7.58 micrograms per 100 cubic centimeters.
Recent events (3)
  • — F (S) $0
  • — C (S) $9753
  • — Z (S) $9753

1910.1025 E01 I

Repeat Gravity 10 1 instance 1 exposed
Issued
Abate by
Penalty
Initial $0.00 · Current $40998.00

Hazardous substances 1591

29 CFR 1910.1025(e)(1)(i): For any employees exposed to lead above the permissible exposure limit for more than 30 days per year where engineering and work practice controls (including administrative controls) were feasible but did not reduce the employees' exposure to or below the permissible exposure limit the employer did not use engineering and/or work practice controls to reduce exposures to the lowest feasible level:  Employees were exposed to toxic lead. Exposure concentrations were greater than the OSHA Permissible Exposure Limit (PEL) of fifty micrograms per cubic meter (50 ug/m3) of air averaged over an eight-hour period for more than 30 days per year. The employer failed to provide engineering and work practice controls that effectively reduced and maintained employee exposure below the OSHA PEL. This was most recently demonstrated on or about August 6, 2021, an employee paste mixing in Sub-Assembly was exposed to airborne lead at a level of 200.0 micrograms of lead per cubic meter of air as an eight-hour time-weighted average (8 hour TWA) for a monitoring period of approximately 453 minutes. The remaining un-sampled period of 37 minutes is assumed to have zero exposure.  Northstar Battery Company LLC was previously cited for a violation of this occupational safety and health standard or its equivalent standard 29 CFR 1910.1025(e)(1)(i), which was contained in OSHA inspection number 1255562, citation number 1, item number 1b and was affirmed as a final order on January 26, 2018, with respect to a workplace located at 4000 Continental Way, Springfield, MO.
Recent events (3)
  • — F (R) $40998
  • — C (R) $0
  • — Z (R) $0

1910.134 G02 I

Serious Gravity 10 1 instance 1 exposed
Issued
Abate by
Penalty
Initial $68265.00 · Current $14502.00 Reduced

Hazardous substances 1591

1910.134(g)(2)(i)  Appropriate surveillance shall be maintained of work area conditions and degree of employee exposure or stress. When there is a change in work area conditions or degree of employee exposure or stress that may affect respirator effectiveness, the employer shall reevaluate the continued effectiveness of the respirator.  Employees were exposed to hazardous chemicals in the form of lead. This was demonstrated on or about August 6, 2021, and at times prior, when employees working in the sub-assembly area were not provided appropriate respirator surveillance at a time there was a change in working conditions or practices.
Recent events (3)
  • — F (S) $14502
  • — C (R) $68265
  • — Z (R) $68265

1910.1025 F01 II

Serious Gravity 10 1 instance 3 exposed
Issued
Abate by
Penalty
Initial $68265.00 · Current $0.00 Reduced

Hazardous substances 1591

29 CFR 1910.1025(f)(1)(ii): Respirators for protection against lead were not used or were not provided when engineering and/or work-practice controls were not sufficient to reduce employee exposures to or below the permissible exposure limit:  Employees engaged in work practices that included lifting their respirators away from their faces to facilitate communication. Employees working in the sub� assembly area were observed failing to maintain a seal while wearing respirators resulting in improper respiratory protection work practices  Northstar Battery Company LLC was previously cited for a violation of this occupational safety and health standard or its equivalent standard 29 CFR 1910.1025(f)(1)(ii), which was contained in OSHA inspection number 1255562, citation number 1, item number 2 and was affirmed as a final order on January 26, 2018, with respect to a workplace located at 4000 Continental Way, Springfield, MO.
Recent events (3)
  • — F (S) $0
  • — C (R) $68265
  • — Z (R) $68265

This record is reproduced from the U.S. Department of Labor Open Data API (OSHA inspection dataset). The original IMIS detail view is available at OSHA's Establishment Search for activity number 345460190.