Federal OSHA recorded a severe workplace injury
at BAXTER HEALTHCARE, 25212 IL-120, ROUND LAKE, ILLINOIS 60073
on — Soreness, pain, hurt-nonspecified injury, affecting the multiple body parts, n.e.c..
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Final narrative
Employee slipped while sweeping and injured back and right leg.
HospitalizedMultiple body parts, n.e.c.Floors, walkways, ground surfaces, unspecified
An employee was operating a plastics extrusion machine when a pressure buildup due to temperature differences in the plastic material caused a release of liquid plastic. The liquid plastic contacted the employee between a seam in the employee's PPE glove and protective garment (sleeve), burning the left forearm and hand. The employee was hospitalized.
An employee was walking to their truck to look for a lid. When they stepped between the truck and a dock plate, they sustained a knee injury that required surgery.
An employee was standing on plant bed timbers, using a powered hand trimmer to trim the shrubs in the plant bed. The timber gave way, breaking into several pieces. The employee lost balance and fell with the trimmer in his hand. He suffered a severe laceration to the right wrist and hand.
An employee was loading phosphoric acid onto a rail car and preparing to secure the rail car for transport. While repositioning the loadout spout to secure it back to the drip pan holster on the dock, the spout contacted the handrail of the rail car, causing the employee to lose balance. The employee stepped back and their right foot entered the opening for the rail car, causing him to twist/pivot on his left leg. The employee's lower left leg was fractured.
On November 14, 2023, an employee was receiving a delivery from a truck when some of the merchandise fell from the truck s lift and struck him. He then fell to the ground and his head struck the sidewalk, resulting in an injury that required hospitalization.
More severe injuries in this industry (NAICS 339112)
On August 15, 2025, an employee was in a small room right before the exit. The door in the little room was locked. The employee climbed over a wall and hopped down to the other side, falling and resulting in a twisted right ankle. The employee was hospitalized.
On August 14, 2025, an employee was assembling cables using a molding machine. When the machine was engaged, the mold came down and caught the employee's left hand, amputating three fingers.
On August 8, 2025, an employee was operating a table-top injection molding machine. He refilled the barrel of the machine with resin and began a pack procedure in which the plunger of the machine moved into the barrel to compress plastic pellets into the mix. The plunger caught and amputated his fingertip.
An employee was working to move a pallet jack that had gotten stuck between the dock and the trailer. When the equipment was loosened, it struck the employee, throwing them backward onto the ground. The employee sustained fractured ribs and injury to their spleen and liver.
An employee was changing a die in a press when the die slipped and crushed the employee's left index finger. The employee sustained an open facture of the tuft of the left distal phalanx and a partial amputation.
An employee was driving a boom lift (in the lowered position) in an exterior dock area. The lift s left wheels rolled onto base plates that covered a 3-foot-deep sump pit. The base plates failed, and one side of the lift dropped. The employee's left leg was caught under the lift basket, and he suffered a fracture to the lower leg including the ankle.