Lexicon, Inc

An employee was using a sleever bar to move a checker plate into place and secure it to the floor of a structure in the melt shop. The sleever bar became stuck and the employee used his left hand to lift the checker plate up enough to free the sleever bar. Once the bar was freed, the checker plate came down and pinched his left index finger between two pieces of plate. The employee suffered an amputation of soft tissue at the fingertip, which required hospitalization.

On May 16, 2025, an employee crossed over a stand to support a wide flange beam they were fabricating. The beam rolled over onto their lower right leg and foot, resulting in fractures.

An employee was placing a steel I-beam when it became stuck and would not settle onto the flanges. The employee was moving the beam and when it became unstuck and crushed the fingers on his left hand. The employee was hospitalized and required surgery.

The injured employee was assisting a crew to install a crane rail on an overhead crane girder. He was on the 40' x 10' grated surface between the crane rails positioning himself to receive the end of the crane rail. The crane rail was being pushed on rollers toward the employee's location and as he tried to pry the end of the crane rail up to get it on top of the next roller, he lost his balance and fell 36 feet to the ground below. The employee sustained fractures to their right ankle, pelvis, and left arm. The employee was wearing a personal fall arrest system, but was not tied off at the time.

An employee was installing drive shafts on an overhead crane. The drive shaft was rigged about 17 feet up with a wire rope choker. The drive shaft began slipping through the rigging, when it slid down and struck the injured employee's hard hat. He was knocked to his knees and landed on his right knee. The employee sustained an amputation to the right leg below the knee.

An employee was operating a forklift and unloading a truck. After the truck was unloaded, the employee got off the forklift and proceeded to adjust the dock plate with a hook tool. The dock plate slipped and the employee went to adjust the plate with their hand when their left middle finger got caught. Their finger was amputated above the first joint.

An employee was rotating a carbide granulator blade when his finger was caught between the blade and a stationary part of the machine. The employee's right middle finger was partially amputated and they suffered an avulsion to the right ring fingertip.

An employee was using a CNC metal lathe machine in manual mode to check that the thread blocking tool made contact with the jaws. As the employee was manually spinning the spindle, his index fingertip was crushed between the spindle's jaws and the grooving insert, resulting in a fingertip amputation.

During a material handling operation, an employee's fingertip was caught under an air conditioning unit as the unit was lowered onto a cart. The employee's fingertip was amputated.

An employee was removing a bolt from a tractor hub when their right index finger was caught between the hub and the frame. The employee's fingertip was crushed and the employee was hospitalized.

A crew was relocating a dumpster (containing approximately 200 pounds of demolished wire) to access the uninterruptible power supply (UPS) units they were servicing. During movement of the dumpster, a section of carpet tile dislodged from the floor, causing an employee to lose his footing, slip, and fall. He landed on his right wrist, resulting in a fracture.

An employee was cutting a board using a circular saw. The saw pinched, kicked back, and cut the employee's left ring and little fingers. The employee suffered an amputation to the little finger.

An employee was using an aluminum extension ladder to remove gutters at a height of approximately 20 feet. As they were removing the gutters, part of the gutter collapsed and struck the ladder, causing it to move sideways. The employee fell from the ladder and sustained fractures to ribs on the left side and their right forearm.

An employee was using an electric saw to cut a piece of wood for a fence. The saw slipped out of his hand and lacerated his left leg. He was hospitalized.

An employee was erecting a scaffold. A side bracket was not secure. The employee stepped on the bracket to test it and fell 18 feet to the concrete floor resulting in fractures to the ankles and femurs. He was not using fall protection equipment.

An employee was checking a pole-type transformer tank for leaks. A hydraulic clamping device was lowered onto his right thumb and crushed it against the sharp edge of the bottom of the tank. He suffered a partial transphalangeal amputation to the thumb.

The injured employee was standing behind a table. She jumped out to scare another employee, but tripped and fell on the tile floor, injuring her right ankle/foot. She was hospitalized with a dislocated ankle that required surgery.

An employee was going into a trailer to mark product for shipment and the trailer pulled away from the dock. The employee fell out of the trailer, contacted the dock plate, and then fell to the ground. The employee was hospitalized with a punctured lung, fractured ribs, and contusions.

An employee was hooking up bundled tie-downs with a chain. While he was holding a hook, the other hook was unlocked. This caused the employee's hook to slide down and pinch his right index finger between the chain and the shackle. He suffered an amputation to the fingertip (without bone loss), as well as an open fracture.

An employee was operating a gas tugger to lift metal sheeting. His left hand was pulled into the pulley, which crushed his left thumb, resulting in avulsions and other tissue damage. He was hospitalized and required surgery.