Lexicon, Inc

An employee was using a sleever bar to move a checker plate into place and secure it to the floor of a structure in the melt shop. The sleever bar became stuck and the employee used his left hand to lift the checker plate up enough to free the sleever bar. Once the bar was freed, the checker plate came down and pinched his left index finger between two pieces of plate. The employee suffered an amputation of soft tissue at the fingertip, which required hospitalization.

On May 16, 2025, an employee crossed over a stand to support a wide flange beam they were fabricating. The beam rolled over onto their lower right leg and foot, resulting in fractures.

An employee was placing a steel I-beam when it became stuck and would not settle onto the flanges. The employee was moving the beam and when it became unstuck and crushed the fingers on his left hand. The employee was hospitalized and required surgery.

The injured employee was assisting a crew to install a crane rail on an overhead crane girder. He was on the 40' x 10' grated surface between the crane rails positioning himself to receive the end of the crane rail. The crane rail was being pushed on rollers toward the employee's location and as he tried to pry the end of the crane rail up to get it on top of the next roller, he lost his balance and fell 36 feet to the ground below. The employee sustained fractures to their right ankle, pelvis, and left arm. The employee was wearing a personal fall arrest system, but was not tied off at the time.

Employees were erecting structural steel. The injured employee was sitting on a 12" wide horizontal member and lining up an I-beam brace as it was suspended by an overhead crane. He leaned left to push the end of the brace. The end of the suspended brace swung away from him, causing him to lose balance and fall 8 feet. His personal fall arrest system arrested his fall, but he swung into a piece of duct work during the fall that resulted in a concussion.

The injured employee was assisting five other employees with bracing a wall panel that was being stood up. Another employee slipped on frost on the floor surface. The employees went to evacuate the area in anticipation of the wall panel falling over. The injured employee went to jump through a window opening within the wall panel and their lower half was crushed by the falling wall panel. The employee sustained a fractured pelvis.

An employee was helping to move a 1,300-pound coil on a cart. The steel caster hit a crack in the concrete, the weld holding the caster onto the cart broke, and the coil and cart tipped over onto the employee. He was hospitalized with a laceration on his forehead and a pelvic fracture on his right side.

An employee was attempting to lift a steel beam from a horizontal, stacked position to a vertical position using a crane. They had placed two hooks on the east side of the beam on the flange. As the employee was hoisting the crane, the beam began to shift and pulled the employee forward onto the stack. When the material shifted, the hooks released and the material fell, pinning the employee between the two beams. The employee was hospitalized with soft tissue contusions on their proximal right thigh and interior left thigh.

An employee was moving a tensile strength test device with a dolly. The device fell from the dolly onto the employee's right leg, causing a compound fracture.

An employee was rigging I-beams. An I-beam slid off the stack of I-beams and fractured the employee's leg.

An employee fell from a step ladder while reaching for a tie-off point. He impacted the ground, and landed on his bolt bag which contained tools. The employee was hospitalized with fractured ribs, and a lacerated spleen and kidney.

An employee was attempting to lift a steel beam from a horizontal, stacked position to a vertical position using a crane. They had placed two hooks on the east side of the beam on the flange. As the employee was hoisting the crane, the beam began to shift and pulled the employee forward onto the stack. When the material shifted, the hooks released and the material fell, pinning the employee between the two beams. The employee was hospitalized with soft tissue contusions on their proximal right thigh and interior left thigh.

An employee was standing on the surface of a steel beam about two feet wide. He slipped and fell backward, landing on the concrete ground about 20 feet below. The employee sustained a broken pelvis.

An employee was unloading a rebar delivery from a flatbed, 19-wheel trailer. The employee rigged the load with wire rope chokers. The load was picked up 3-4 feet above the trailer deck by a crane. The load began to swing and the employee grabbed onto it to prevent it from being pushed off the trailer deck. The crane continued to lift the load, and the employee let go so the crane did not lift him to the third story. The employee fell approximately 12 feet to the ground below, resulting in a back injury and fractured vertebrae.

An employee was attaching a steel angle plate weighing (approximately 200 pounds) to the end of a structural member (5,000 pounds) and was supported by dunnage. The dunnage was a crane mat (11 inches tall) with a 4x6 board on top of it and it supported five identical members. The main piece was 30.75 feet long, 37.25 feet tall, and 1 food wide. As the employee slid the piece of metal on top of the member to begin attaching it, the entire member began to tip over. The employee went to stop the main piece from tipping over and it landed on his ankle, fracturing it.

An employee was operating an ironworker (steel punching/shearing) machine. A piece of the tooling broke off and struck the employee's neck; a fragment was lodged in his neck. The employee was hospitalized and required surgery.

On October 25, 2025, an employee was stringing up a new reel of tire tread on a machine. The employee pulled a 6-inch tail and proceeded to spool up the liner. As the machine was jogged to begin the liner wrapping process, the liner caught the employee's glove and pulled their right arm into the liner, causing a fracture to the arm.

An employee was doing a cable change on top of an electric overhead traveling (EOT) crane. They were positioned between the cable drum and the drive shaft. While rotating the cable drum, the employee reached for the new cable that was to be installed. The grease fitting on the drive shaft caught their fall harness and pulled them underneath the drive shaft. The employee was pinned between the drive shaft and two pieces of angle steel, resulting in a fracture to their left hip.

An employee was helping two other employees to push a pallet of tile on a loading dock. He suffered a broken fibula and was hospitalized.

On October 5, 2025, an employee was pulling a pressure washer hose when it it disconnected from the cooker. The employee was struck by jets of high-pressure water, resulting in lacerations to their left thigh requiring surgery. The employee was hospitalized.