Compressed or pinched by shifting objects or equipment · Amputations
At a glance
Federal OSHA recorded a severe workplace injury
at Brake Parts, Inc., 1100 Corporate Drive, MCHENRY, ILLINOIS 60050
on — Amputations, affecting the fingertip(s).
Final narrative
On or about 7:30 a.m. on October 26, 2015, an employee was preparing to change a powered industrial truck battery. Due to the end stops on the multi-level battery rack being bent out of place, the battery was positioned too far into the rack for the large suction cup on the automatic battery machine to reach it and pull the battery out. The employee used a strap to try to pull the battery forward and in doing so, his left pinky finger was pinched between the strap and a guardrail in the area, causing a fingertip amputation.
The injured employee was training an employee on a forklift when the forklift reversed and struck the injured employee, pinning them against a rack guard and fracturing their left ankle.
An employee was operating a forklift and unloading a truck. After the truck was unloaded, the employee got off the forklift and proceeded to adjust the dock plate with a hook tool. The dock plate slipped and the employee went to adjust the plate with their hand when their left middle finger got caught. Their finger was amputated above the first joint.
An employee was rotating a carbide granulator blade when his finger was caught between the blade and a stationary part of the machine. The employee's right middle finger was partially amputated and they suffered an avulsion to the right ring fingertip.
An employee was using a CNC metal lathe machine in manual mode to check that the thread blocking tool made contact with the jaws. As the employee was manually spinning the spindle, his index fingertip was crushed between the spindle's jaws and the grooving insert, resulting in a fingertip amputation.
During a material handling operation, an employee's fingertip was caught under an air conditioning unit as the unit was lowered onto a cart. The employee's fingertip was amputated.
An employee was removing a bolt from a tractor hub when their right index finger was caught between the hub and the frame. The employee's fingertip was crushed and the employee was hospitalized.
More severe injuries in this industry (NAICS 336340)
On March 26, 2025, at approximately 11:45 AM, an employee was operating a forming machine and sustained the amputation of their right middle finger. The machine was guarded at the time.
An employee was throwing garbage into a baler when they slipped, twisted their knee, and fell on their backside. The employee sustained a sprained left knee and was hospitalized.
On May 15, 2024, an employee was emptying a scrap hopper with a powered industrial vehicle (PIV) when their left hand was caught between the scrap hopper and the PIV fork. They sustained an amputation of the ring fingertip.
An employee was changing a die in a press when the die slipped and crushed the employee's left index finger. The employee sustained an open facture of the tuft of the left distal phalanx and a partial amputation.
An employee was driving a boom lift (in the lowered position) in an exterior dock area. The lift s left wheels rolled onto base plates that covered a 3-foot-deep sump pit. The base plates failed, and one side of the lift dropped. The employee's left leg was caught under the lift basket, and he suffered a fracture to the lower leg including the ankle.