Caught in running equipment or machinery during maintenance, cleaning · Amputations
At a glance
Federal OSHA recorded a severe workplace injury
at Gerdau, 2411 East Audie Murphy Parkway, FARMERSVILLE, TEXAS 75442
on — Amputations, affecting the finger(s), fingernail(s), n.e.c..
Final narrative
An employee was attempting to free the arm piece of a pneumatically operated shear line machine. The machine's arm became free and caught the employee's right index finger between the arm and the frame of the machine, amputating it.
On August 8, 2025, an employee developed muscle cramps and dizziness. Later, while working on a plant floor, he developed full-body cramps. He was hospitalized, suffering from head exhaustion.
An employee began to experience cramps after assisting with some work as an apprentice millwright. It was 88 F with 50% humidity. The employee received treatment for hypokalemia and hyponatremia.
On April 3, 2025, an employee was welding a handle on a shroud manipulator when bare wire on the welding lead contacted the platform he was working from and an arc flash occurred. The employee was shocked and sustained third-degree burns to the top of his right foot.
An employee was helping a crane operator retrieve a roll from a storage rack. The employee was working on the west side of the rack and the crane operator was working on the east side of the rack. The employee's hand was resting on the end of the roll. When the operator lifted the top roll, the other roll moved, pinching the employee's left hand and resulting in amputations to the left pinky and ring fingers.
An employee was checking an air blower to determine if it was operational when the force of the intake pulled his hand into the fan blade, amputating approximately half of his left pinky finger.
Two employees were repairing the hydraulic engagement pins on a rented front-end wheel loader. The machine controls were activated to move the attachment pins and an employee's finger was caught between the pins and the bushings. Their right index finger was partially amputated.
An employee was cleaning the conveyor on a piece of equipment when they slipped and their right hand was pulled into the chain sprocket. The employee's fifth fingertip was amputated.
An employee was throwing blankets onto a blanket folding and stacking machine. A blanket got stuck in the machine and she attempted to remove it when the machine contacted her right little finger, resulting in a fingertip amputation.
More severe injuries in this industry (NAICS 332312)
On October 21, 2025, an employee was operating a saw when a pneumatic clamp caught their right middle finger. The employee suffered a partial amputation to the finger.
An employee completed an end cut on a metal shim and started transferring the metal shim from the saw conveyor to two saw horses in the area. The employee set one end of the shim (7 feet long x 8 inches wide, weighing 218 pounds) on one of the saw horses, then slid the other end onto the other saw horse and the shim fell from the first saw horse. The employee's left index fingertip was pinched between the saw horse and the shim, resulting in a skin avulsion. The fingertip was amputated later.
An employee was using a crane to move a 44-foot, 3,343-pound I-beam. As the beam was moving west, it straightened out (north to south), beginning to swing south toward the northwest corner of a building. The crane then sent the beam southward, directly toward the corner of the building. The beam caught the tips of the employee's left index, middle, and ring fingers against the building. The last joints of the middle and ring fingers were amputated, and the last joint of the index finger was partially crushed.
An employee was moving steel beams with an overhead crane when the bundle struck a bollard and became unstable. As the employee reached to stop the material from shifting, his thumb was pinched in-between the beams, resulting in a partial amputation.
An employee was rigging a steel joist to be lifted by a crane. The joist fell and pinned the employee against the concrete ground. The employee sustained fractures to multiple ribs, his right arm, right tibia, and an open fracture to his right ankle, as well as a dislocated right hip.
After cutting a slab of beef short ribs, an employee turned to grab the pieces he had cut and his right hand contacted the saw blade. The employee sustained an amputation to his right index finger.
An employee was unloading a carpet pad from a truck when they fell from the truck dock to the concrete below, resulting in five fractured ribs and an injury to their left lung.
An employee was walking up a walkway to enter a building through the back entrance when she tripped over the lip of the cement ramp. The employee fell and sustained a fractured right hip.