105,313Records 71,083Employers 85,290Hospitalizations 27,770Amputations 2015-01-01 2025-10-31
Safety Incidents OSHA Severe Injury Reports · 2015–2025

Gerdau

Exposure to environmental heat unspecified · Effects of heat n.e.c.

Federal OSHA recorded a severe workplace injury at Gerdau, 300 Ward Rd, MIDLOTHIAN, TEXAS 76065 on — Effects of heat n.e.c., affecting the BODY SYSTEMS .

An employee began to experience cramps after assisting with some work as an apprentice millwright. It was 88 F with 50% humidity. The employee received treatment for hypokalemia and hyponatremia.

Hospitalized BODY SYSTEMS Heat environmental

Gerdau

On August 8, 2025, an employee developed muscle cramps and dizziness. Later, while working on a plant floor, he developed full-body cramps. He was hospitalized, suffering from head exhaustion.

Gerdau

On April 3, 2025, an employee was welding a handle on a shroud manipulator when bare wire on the welding lead contacted the platform he was working from and an arc flash occurred. The employee was shocked and sustained third-degree burns to the top of his right foot.

Gerdau

An employee was helping a crane operator retrieve a roll from a storage rack. The employee was working on the west side of the rack and the crane operator was working on the east side of the rack. The employee's hand was resting on the end of the roll. When the operator lifted the top roll, the other roll moved, pinching the employee's left hand and resulting in amputations to the left pinky and ring fingers.

Gerdau

An employee was checking an air blower to determine if it was operational when the force of the intake pulled his hand into the fan blade, amputating approximately half of his left pinky finger.

Gerdau

An employee was attempting to free the arm piece of a pneumatically operated shear line machine. The machine's arm became free and caught the employee's right index finger between the arm and the frame of the machine, amputating it.

View Gerdau's full OSHA safety record →

Federal Bureau of Investigation

An employee was running during a fitness test and experienced heat illness, chest pains, and felt faint. The employee sustained heat exhaustion.

Tnemec Company, Inc.

At about 10:30 a.m. on August 7, 2025, a warehouse technician working for Tnemec Company, Inc., began sweating profusely a half-hour into their shift. The employee was using a forklift to move staged pallets of paint to a shrink-wrapper, shrink-wrap the pallets, and then load the pallets onto a truck using a forklift. The employee became ill about two hours later and was hospitalized for heat-related illness.

C& L Tiling, Inc.

An employee was performing job duties and became overheated. The employee was hospitalized for heat-related illness.

VMC Specialty Alloys LLC

On July 29, 2025, an employee working near a metal furnace. Toward the end of his shift, he was charging a furnace and began to experienced heat exhaustion. He had also been in areas of elevated temperatures due to heat sources such as direct sunlight and a combustion engine. The employee was hospitalized with dehydration.

United States Steel Corporation

An employee was working near molten metal and experienced heat illness symptoms including cramps. The employee was hospitalized.

Universal Stainless & Alloy Products Inc.

An employee used a crane to set down a bar. The bar measured 9 inches by 16 feet. The strap got stuck under the bar, and the employee asked another employee to jog the roll. The bar rolled and pinched the injured employee's left hand, resulting in a fingertip amputation.

Priefert Manufacturing

An employee was loading a steel forming machine with steel to be processed. He went to move a cooling hose out of the way and his left thumb was crushed by the forming roller, resulting in injuries that required surgical amputation.

CF&I Steel L.P.

An employee was advancing a rail to line up for welding with a secondary rail on the weld line when his right middle and ring fingers were caught between the rails. The employee sustained an amputation to the top knuckle of the middle finger and a fracture to the ring finger. The machine was guarded at the time.

United States Steel Corporation

An employee was working near molten metal and experienced heat illness symptoms including cramps. The employee was hospitalized.

Tampa Bay Steel, LLC

An employee was preparing bundles of 24-foot square metal tubing to be loaded onto a truck and cut the safety band for a bundle. While the employee was removing a piece of dunnage from a bundle, they bumped the bundle with their leg. The metal tubing then fell forward and struck the employee, causing a fractured left ankle.

T G Meat Center LLC

After cutting a slab of beef short ribs, an employee turned to grab the pieces he had cut and his right hand contacted the saw blade. The employee sustained an amputation to his right index finger.

Professional Flooring Supply

An employee was unloading a carpet pad from a truck when they fell from the truck dock to the concrete below, resulting in five fractured ribs and an injury to their left lung.

EnviroSafe Demil LLC

An employee was inspecting flares processes. The employee received burns to the front side of the body, face and arm from the flares.

Inteplast Group

An employee was removing plastic material from a production line when the machine cycled and amputated his left index, ring, and little fingers.

Regency IHS of Fairwinds Halletsville, LLC

An employee was walking up a walkway to enter a building through the back entrance when she tripped over the lip of the cement ramp. The employee fell and sustained a fractured right hip.