105,313Records 71,083Employers 85,290Hospitalizations 27,770Amputations 2015-01-01 2025-10-31
Safety Incidents OSHA Severe Injury Reports · 2015–2025

Frito-Lay

Compressed or pinched by shifting objects or equipment · Fractures and other injuries, n.e.c.

Federal OSHA recorded a severe workplace injury at Frito-Lay, 713 Polaski Street, LINCOLN, ILLINOIS 62656 on — Fractures and other injuries, n.e.c., affecting the wrist(s).

An employee was injured at a delivery stop when his hand and wrist were caught between the lift gate and the truck as the lift gate was being lowered. The employee sustained broken bones and tendon damage to his left wrist.

Hospitalized Wrist(s) Delivery truck or van

Frito Lay

An employee was unloading a truck. While walking out of the truck onto a loading dock, the employee tripped on a dock plate and fell forward into the facility, landing on their elbows. The employee suffered a broken left elbow.

Frito-Lay

An employee was working in the palletizing area, inspecting a right angle gear box when his left index finger was amputated at the middle knuckle by the timing belt of the gear box.

Frito-Lay

An employee was reaching down to grab a bag of chips to place it on the infeed conveyor for packing. The employee's hand contacted the edge of the conveyor and was pinched between the conveyor and the frame, resulting in an amputation to the right middle finger.

Frito-Lay

An employee was operating a stand-up forklift to pick up waste. The forklift was about to strike a bollard and the employee jumped off the vehicle. Her foot was then caught under the forklift s front tires, resulting in a fractured left heel.

FRITO-LAY

An employee was trying to unjam boxes on a pick belt conveyor in a warehouse. The conveyor amputated the employee's left ring and little fingers at the first knuckle.

View Frito-Lay's full OSHA safety record →

TForce Freight

An employee was operating a forklift and unloading a truck. After the truck was unloaded, the employee got off the forklift and proceeded to adjust the dock plate with a hook tool. The dock plate slipped and the employee went to adjust the plate with their hand when their left middle finger got caught. Their finger was amputated above the first joint.

Liveo Research, Inc.

An employee was rotating a carbide granulator blade when his finger was caught between the blade and a stationary part of the machine. The employee's right middle finger was partially amputated and they suffered an avulsion to the right ring fingertip.

Best Pump and Flow

An employee was using a CNC metal lathe machine in manual mode to check that the thread blocking tool made contact with the jaws. As the employee was manually spinning the spindle, his index fingertip was crushed between the spindle's jaws and the grooving insert, resulting in a fingertip amputation.

FORD MOTOR COMPANY

During a material handling operation, an employee's fingertip was caught under an air conditioning unit as the unit was lowered onto a cart. The employee's fingertip was amputated.

Lasseter Tractor Company. Inc.

An employee was removing a bolt from a tractor hub when their right index finger was caught between the hub and the frame. The employee's fingertip was crushed and the employee was hospitalized.

Frito-Lay, Inc

On August 21, 2024, at approximately 5:00 p.m., an employee was addressing a broken metal cable in a crane shuttle aisle. The crane shuttle unexpectedly activated, pinning the employee between the rail frame and crane shuttle. The employee was hospitalized with a dislocated and fractured hip as well as fractures to their clavicle and sternum.

CiboVita Inc.

An employee was cleaning a mixing machine with an air hose. Blades in the machine amputated two fingers on his right hand. The machine was not guarded at the time of the incident.

Frito-Lay Inc.

An employee was completing a post-trip vehicle inspection when he scratched his right leg on the step of the truck. The employee was hospitalized with cellulitis.

Tara International L.P.

An employee was troubleshooting a seal wrapper machine when the sealer activated and amputated the employee's left middle and ring fingertips.

Takeda Pharmaceuticals U.S.A., Inc.

An employee fell while moving a water canister, resulting in fractures to four fingers on her right hand.

Great Dane Ltd. Partnership

An employee was changing a die in a press when the die slipped and crushed the employee's left index finger. The employee sustained an open facture of the tuft of the left distal phalanx and a partial amputation.

Olympia Food Industries Inc.

An employee was mixing sauce using a sauce barrel mixer when his left little finger was amputated.

AbbVie Inc.

An employee was driving a boom lift (in the lowered position) in an exterior dock area. The lift s left wheels rolled onto base plates that covered a 3-foot-deep sump pit. The base plates failed, and one side of the lift dropped. The employee's left leg was caught under the lift basket, and he suffered a fracture to the lower leg including the ankle.

TSA Processing - Montgomery

A temporary employee was carrying a nail gun through the warehouse when it hit his leg, activated, and fired a nail into the leg.