105,313Records 71,083Employers 85,290Hospitalizations 27,770Amputations 2015-01-01 2025-10-31
Safety Incidents OSHA Severe Injury Reports · 2015–2025

VALERO MCKEE REFINERY

Direct exposure to electricity, unspecified · Electrical burns, unspecified

Federal OSHA recorded a severe workplace injury at VALERO MCKEE REFINERY, 6701 FM 119, SUNRAY, TEXAS 79086 on — Electrical burns, unspecified, affecting the multiple upper extremities locations, n.e.c..

An employee was exposed to an arc flash while conducting an electrical switching procedure on an electrical panel in the tank farm. His left shoulder and hand were injured.

Hospitalized Multiple upper extremities locations, n.e.c. Switchboards, switches, fuses

Valero McKee Refinery

An employee was changing hoses when he was sprayed by liquid butane, resulting in cold burns.

Valero McKee Refinery

An employee was adjusting the sliding support on a trailer (150 pounds) when the employee's right index finger was caught between the slide and trailer, resulting in a right index fingertip amputation.

View VALERO MCKEE REFINERY's full OSHA safety record →

Bob Woodall Air Care Systems, Inc.

An employee was installing a 15-amp breaker in an electrical panel when a 12-gauge ground wire touched the positive busbar of the panel, resulting in an arc flash. The employee sustained a second-degree burn to their left hand.

Amentum Spaceport LLC

An employee was repairing an HVAC system in the drop tile ceiling of a conference room when they were shocked, causing them to fall from the ladder. The employee sustained burns to their right middle and ring fingers.

Marsh Bellofram Corporation

An employee was replacing a contactor inside an electrical panel attached directly to a press. The press itself was receiving power from another main panel. After replacing the contactor, the employee flipped the switch and an arc flash occurred, burning the employee's elbow, bicep, and neck.

Heart Utilities of Jacksonville, Inc.

An employee was attempting to switch a medium-voltage primary cable and install a 200-amp fuse barrel. The employee contacted the bottom of the switch gear cradle for the fuse barrel, causing an arc blast. The electricity entered the employee s left hand and exited his big toes, resulting in electric shock and burns to the left hand, arm, shoulder, and both feet. The employee was hospitalized.

Duke Energy Florida, LLC

On December 6, 2023, an employee of Duke Energy was working on a single-phase 120-/240-volt parallel service re-tap when a secondary flash occurred in an underground service. The employee suffered a second-degree burn to the face and was hospitalized.

poet bio refining of macon

An employee was ascending an 8-foot aluminum extension ladder to access and replace a hypochlorite pump located on top of a 7-foot chemical tank. When he reached approximately 5 feet on the ladder, the ladder shifted and twisted to the right. The employee fell from the ladder and landed on his right side. The employee sustained a compound fracture to his right leg just above the ankle, dislocation of his shoulder, and a torn rotator cuff. The employee was hospitalized.

Phillips 66 Company dba Phillips 66 Refinery Wood River

An employee was taking a butane gas sample as part of the hydrocarbon refining process. A component disconnected and the butane ignited, resulting in first- and second-degree burns to the employee's forearms and to their face, including their cheeks, chin, and neck.

CITGO Petroleum Corp Lemont Refinery

An employee was driving a carry deck/small crane when its boom made contact with an overhead support beam. The employee was jostled in the cab and suffered a concussion.

NuGen Energy, LLC

An employee was inventorying hammer mill screens when the screens fell on the employee. The employee sustained a laceration to their leg requiring hospitalization.

Bechtel Energy Headquarters

An ironworker was maneuvering a mobile elevated work platform (MEWP) into position to install a structural beam. The employee was pinned between another structural steel beam that was already installed and the MEWP control box cover. The employee was hospitalized with a laceration to their lip, dislodged teeth, and a fractured jaw.

T G Meat Center LLC

After cutting a slab of beef short ribs, an employee turned to grab the pieces he had cut and his right hand contacted the saw blade. The employee sustained an amputation to his right index finger.

Professional Flooring Supply

An employee was unloading a carpet pad from a truck when they fell from the truck dock to the concrete below, resulting in five fractured ribs and an injury to their left lung.

EnviroSafe Demil LLC

An employee was inspecting flares processes. The employee received burns to the front side of the body, face and arm from the flares.

Inteplast Group

An employee was removing plastic material from a production line when the machine cycled and amputated his left index, ring, and little fingers.

Regency IHS of Fairwinds Halletsville, LLC

An employee was walking up a walkway to enter a building through the back entrance when she tripped over the lip of the cement ramp. The employee fell and sustained a fractured right hip.