Exposure to environmental heat · Effects of heat and light, unspecified
At a glance
Federal OSHA recorded a severe workplace injury
at Zachry Industrial, Inc., BASF Facility, PORT ARTHUR, TEXAS 77642
on — Effects of heat and light, unspecified, affecting the bODY SYSTEMS.
Final narrative
An employee was helping to build a scaffold when he experienced light-headedness, cramping, pain, and nausea. He was hospitalized for a heat-related illness.
An employee was walking on site when he tripped on a wooden survey stake that was lying flat on the ground. He fell into another employee and sustained a fracture to the tibia/fibula.
An employee was working on top of a rebar mat that was about 4 feet off the ground. As he walked across the mat, he stepped into a gap and his lower leg was caught in the rebar. His right leg twisted, and he suffered fractures to the tibia and fibula. He was hospitalized.
A Zachry Industrial employee was pushing a cart up a walkway. A forklift struck the employee as it finished turning around, its back right wheel hitting the employee's left foot and causing multiple fractures.
An employee was welding the bottom of a chute on the underside of a bin. Hot material came through a small gap between a gate inside the bin and the chute, contacting the employee below. The employee received second and third burns to the neck.
An employee was working to fit two 1-1/2-inch stainless steel spool pieces at a flanged connection to bolt up.
To align the two spool pieces, the top section of pipe (10 feet in length) was rigged using a nylon strap choker, attached to a 1/2-ton chain.
As the employee attempted to move the pipe, the load shifted in the nylon strap, causing the top section of the pipe to drop approximately 1-2 inches, which pinched the injured employee's left index finger in the flanged connection and resulted in an amputation of the finger's distal tip.
An employee was performing finishing work on a residential driveway when they began to experience body cramps and were hospitalized for heat stress and dehydration.
An agent was participating in SWAT team selection and was performing various physical fitness skills including running and exercise intervals. The agent experienced dehydration and a muscular injury that required hospitalization.
On September 26, 2023, an employee was delivering packages when he began to feel ill with a pain in his side. He was hospitalized for heat exhaustion and dehydration.
More severe injuries in this industry (NAICS 236210)
An employee was fixing a broken purlin at a worksite when they fell from the framing to the concrete floor approximately 19 feet below. The employee sustained brain bleeding and fractures to their face, vertebrae, and wrists.
Employees were removing scaffolding that was used to repair an ion exchange tank. The line was undergoing the regen process when a piece of scaffold struck a PVC pipe that transported hydrochloric acid (HCl). The injured employee was placing material inside a scaffold rack when he was sprayed in the face with HCl and sustained chemical burns to his eyes, face, chest, right arm, and left leg.
An employee was moving a ramming machine to a staging area. While using the controls on the side of the machine, there was a sudden heavy rainfall causing the equipment to slide. The ramming machine tipped over and caught the employee against the ground. The employee sustained a fracture to the right side of their pelvis and was hospitalized.
The injured employee was training a new employee on a dough machine. She went to show where the batter comes from and her right index fingertip was cut. The employee sustained an amputation to the fingertip. The machine was not guarded at the time of the incident.
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After cutting a slab of beef short ribs, an employee turned to grab the pieces he had cut and his right hand contacted the saw blade. The employee sustained an amputation to his right index finger.
An employee was unloading a carpet pad from a truck when they fell from the truck dock to the concrete below, resulting in five fractured ribs and an injury to their left lung.
An employee was walking up a walkway to enter a building through the back entrance when she tripped over the lip of the cement ramp. The employee fell and sustained a fractured right hip.