Horsehead Corporation

An employee was changing a saw blade when the saw machine activated. The employee's left ring and little fingers were amputated.

An employee was clearing a jam from the label cutting machine when their left middle finger was partially amputated.

Two employees were repairing the hydraulic engagement pins on a rented front-end wheel loader. The machine controls were activated to move the attachment pins and an employee's finger was caught between the pins and the bushings. Their right index finger was partially amputated.

An employee was cleaning the conveyor on a piece of equipment when they slipped and their right hand was pulled into the chain sprocket. The employee's fifth fingertip was amputated.

An employee was throwing blankets onto a blanket folding and stacking machine. A blanket got stuck in the machine and she attempted to remove it when the machine contacted her right little finger, resulting in a fingertip amputation.

An employee was monitoring a conveyor at the operator station. A piece of metal was fed to a conveyor system and it struck another piece of metal, causing a piece of titanium (1-inch-long and 1/2-inch-wide) to break off and strike the employee in their upper chest below the clavicle. The employee was hospitalized and the embedded piece of metal was surgically removed.

An employee was working by the slag side of a reverb in the furnace department. They returned home after the end of their shift and began feeling muscle cramps, resulting in hospitalization due to dehydration.

An employee had been working in the refinery area of the facility. He then began to feel dizzy and suffered other heat illness symptoms. He was hospitalized for possible heat stress.

On May 14, 2025, an employee was sitting cross-legged and removing a pneumatic rail car vibrator from its bracket to empty the next pocket in the rail car. When the employee went to set the vibrator down, he placed it on a hammer that was sitting in front of him and the vibrator teetered to the side, catching his little finger. The employee sustained an amputated fingertip at the first knuckle.

An employee was opening a railcar compartment using a wrench when the tool broke and the employee slipped and fell to the same level. The employee sustained a fractured lower right leg.

An employee was closing a door when the door closed on their right index finger, resulting in a fingertip amputation.

An employee was walking into the motor control center (MCC) room when his right ring finger was caught in the hinge of a doorway. He sustained an open phalanx fracture, which resulted in a partial amputation above the first knuckle.

An employee was changing the spacing on a telehandler's forks. A fork slipped, and the employee's left index finger was caught between it and the mast. The fingertip was medically amputated at the first knuckle.

An employee was pulling down a broken skid with a forklift. When the employee backed up the forklift to get the forks out of the skid he pulled down, he contacted the forks of another parked forklift, fracturing both of his legs. He was hospitalized.

An employee was carrying cups back to the kitchen when her foot got caught on a cart and she fell face-first. During the fall, a piece of glass from a cup cut the inside of her mouth, severing an artery. She also sustained a laceration on her lower lip. The employee was hospitalized.