Contact with hot objects or substances · Second degree heat (thermal) burns
At a glance
Federal OSHA recorded a severe workplace injury
at Polaris Industries, Inc., 7049 Greenbriar Parkway NW, MADISON, ALABAMA 35756
on — Second degree heat (thermal) burns, affecting the multiple face locations.
Watch Polaris Industries, Inc. — freeGet an email when a new federal OSHA severe-injury report for Polaris Industries, Inc. is published. One employer, no account, unsubscribe in one click.
Final narrative
An employee was changing over the nozzles on an injection molding machine. When he went to unbolt the manifold, molten plastic sprayed in his face. He sustained second degree burns to the front and right side of his face.
HospitalizedMultiple face locationsPlastics, resins, n.e.c.
An employee had just completed loading a trailer and went to raise the dock leveler when the dock unlock button was pressed. The truck pulled away, causing the dock plate to fall and the employee fell 3-4 feet from the ramp to the pavement below, sustaining a lower left leg fracture. The employee was hospitalized and underwent surgery.
An employee connected a steam line to a hose to clean equipment when the fitting broke loose. They were struck by steam in the left inner thigh, resulting in burns that required hospitalization.
An employee was making tea when she noticed tea grinds were collecting on the side and water was no longer dripping through the funnel. The employee was checking the funnel when boiling water and tea grinds spilled onto the left side of her body. The employee sustained burns to her neck, back, and arm.
An employee had turned off the ball valve on a waterpipe system and was removing the plug when the coupling system attached to the strainer came apart. Hot water sprayed on his arm and back, resulting in first- and second-degree burns that required surgery.
An employee was using a shovel to remove waste vermiculite from molten zinc. The metal had been placed in a bin and partially hardened. The employee broke through the partially hardened metal; still-molten metal flowed to the employee's steel-toed right boot and entered through the cloth boot tongue. The employee suffered a third-degree burn to the right foot and was hospitalized.
More severe injuries in this industry (NAICS 336999)
An employee was cleaning mud out of the tracks of a mini excavator while the operator had the machine tilted up off the ground to one side. The tracks moved and the employee's left wrist was caught in the gears. The employee sustained puncture wounds to the wrist and two fractures.
An employee was loading a truck with a forklift. The truck drove away from the dock and the forklift fell between the dock and the truck. The employee was hospitalized with injuries to their head, back, and leg.
An employee was moving trucks in the yard. He was working between trucks when a back door swung open and caught their right hand against the frame of another truck. The employee sustained a crushing injury to a finger.
On August 21, 2025, a product development engineer was test riding an all-terrain vehicle (ATV) on a test track when the ATV flipped over. The employee sustained a fractured clavicle and three fractured ribs.
On June 9, 2025, an employee was walking in the yard and parking area. The employee stepped up from the yard/parking lot onto a patio with an approximate 6" rise at the exterior corner of the main office. After his second foot was planted on the patio surface, he lost his balance and fell backward to the concrete ground. The employee was hospitalized with a broken hip that required surgery and a laceration to the elbow.
An employee was traveling down the maintenance aisle of a warehouse on a single-pallet front rider jack. The jack malfunctioned, causing the brakes to apply; the employee fell forward onto the concrete warehouse floor. The employee suffered an injury to the left leg and was hospitalized, requiring surgery.
An employee was operating a metal roller machine to roll a small piece of metal. The employee's right index finger became caught between the metal and the machine, and the fingertip was amputated.
An employee was directing a truck driver to a dump site when the truck's peanut trailer slipped off the kingpin. As the trailer fell, a ladder attached to it lacerated the employee's ear. The employee was hospitalized.
An employee was unloading a forklift from a trailer to the ground. The employee was climbing down the ladder of the trailer when their foot slipped through one of the rungs, causing them to fall backward onto the forklift forks. The employee was hospitalized for fractured ribs.