Struck by object falling from vehicle or machinery-other than vehicle part · Amputations
At a glance
Federal OSHA recorded a severe workplace injury
at Amcore Rigid Plastic North America, 1300 S. River Street, BATAVIA, ILLINOIS 60510
on — Amputations, affecting the fingertip(s).
Final narrative
On October 24, 2016, at approximately 3:00 p.m., an employee was attempting to move a shutter head assemble from the shutter head machine on Line 16. The equipment was stuck. The employee went to get help and the two employees jogged the piece and the 40 pound shutter head fell approximately 18 inches. While the equipment was falling, the employee tried to catch it and his left middle fingertip was caught between the equipment and wood board resulting in amputation of the fingertip.
AmputationFingertip(s)Machine and appliance parts, n.e.c.
An employee was transporting an 800-pound die on a cart from the tool room. The employee was pulling the cart when it struck a metal plate on the floor. This caused the cart to tip forward and the die to slide off the cart. The die struck the employee's left foot and their second toe was amputated.
An employee was using a forklift to load pallets of product on a trailer. He exited the forklift to adjust a pallet by hand. The pallet fell on him, resulting in an injury to the left leg.
An employee was lifting a 500-pound steel counterweight off a pallet using a magnetic hold jib crane. The counterweight detached from the crane and the employee sustained a left foot/toe fracture that required surgery.
An employee was using a pipe wrench to turn a 42-foot-long steel pipe on jack stands to weld the bottom portion. The pipe fell off the stands, striking the injured employee on his left shin. The employee sustained a left leg fracture at the shin area as well as a tibia fracture that required surgery.
More severe injuries in this industry (NAICS 326160)
An employee was watching as a technician worked with a machine. The machine's parts were manually moved while the employee's hand was inside the machine, and his fingertip was amputated. The incident took place during a training activity.
On October 14, 2025, an employee was on a step platform showing another employee the support bracket for a blow pin assembly on a blow molding machine that needed repaired. The blow pin assembly came up and pinched the injured employee's right middle finger, resulting in a broken finger and a laceration to the top of the hand.
On August 22, 2025, an employee was helping to move a 700-pound compressor cylinder cap head into position to slide down the bolt holes onto the bottom half of the cylinder. When a bolt hole aligned, his left index fingertip was caught in it. The cap came down and amputated the fingertip.
A maintenance employee was working on a conveyor when his thumb was caught in the chain/sprocket area causing an amputation to the thumb tip. The machine was running at the time of the incident.
On March 20, 2025, at approximately 11:02 AM, an employee was shrink wrapping a pallet when he lost his balance and fell to ground. The employee sustained a hip and leg injury that required hospitalization and surgery.
An employee was changing a die in a press when the die slipped and crushed the employee's left index finger. The employee sustained an open facture of the tuft of the left distal phalanx and a partial amputation.
An employee was driving a boom lift (in the lowered position) in an exterior dock area. The lift s left wheels rolled onto base plates that covered a 3-foot-deep sump pit. The base plates failed, and one side of the lift dropped. The employee's left leg was caught under the lift basket, and he suffered a fracture to the lower leg including the ankle.