105,313Records 71,083Employers 85,290Hospitalizations 27,770Amputations 2015-01-01 2025-10-31
Safety Incidents OSHA Severe Injury Reports · 2015–2025

Alcoa USA Corp.

Direct exposure to electricity, greater than 220 volts · Electrical burns, unspecified

Federal OSHA recorded a severe workplace injury at Alcoa USA Corp., 1814 State Highway 131, MASSENA, NEW YORK 13662 on — Electrical burns, unspecified, affecting the multiple body parts, n.e.c..

An employee was working in a bucket truck in the high voltage substation testing high voltage cable. The employee contacted a live buss at 13,800 volts resulting in burns to both palms, neck, and right thigh.

Hospitalized Multiple body parts, n.e.c. Switchboards, switches, fuses

Alcoa USA Corp.

An employee was cleaning basement materials out from underneath a pot. As the employee was walking backward, his foot became caught under a metal pad, causing him to fall and sustain a right tibia and fibula fracture.

Alcoa USA Corp.

An employee was working with a metal furnace. The employee developed cramps and was hospitalized, suffering from heat stress.

View Alcoa USA Corp.'s full OSHA safety record →

Star Pipe USA LLC

An employee was making modifications to an electrical panel when an arc flash occurred. The employee suffered burns to multiple parts of the body.

Star Electric Company of Texas

An employee was installing a ground wire to a power transmission pole. The ground wire contacted an energized portion of a cut-out, causing an arc-flash. The employee was hospitalized with second degree burns to their chest and arms.

Powertown Line Construction LLC

An employee was connecting a utility transformer for underground service to a home. The employee's impact drill went across two connection bars with 240 volts of potential, creating an arc flash. The employee sustained burns to the face and eyes due to the arc flash and molten aluminum.

Stanley Black and Decker, Inc

On December 15, 2023, at 9:15 AM, an employee was changing 60-amp fuses in a 480-volt panel when an arc flash occurred. The employee was hospitalized with burns to both hands.

Sun Valley Contractors, LLC

An employee had just turned off breakers and was loosening wires on panels when they were shocked by 480 volts of electricity.

Alcoa USA Corp.

An employee was cleaning basement materials out from underneath a pot. As the employee was walking backward, his foot became caught under a metal pad, causing him to fall and sustain a right tibia and fibula fracture.

Alcoa USA Corp.

An employee was working with a metal furnace. The employee developed cramps and was hospitalized, suffering from heat stress.

Kaiser Aluminum

An employee was operating an overhead crane remotely. The load, a 5,000-pound bundle of aluminum bars, struck the employee's right arm. The employee was hospitalized.

Imperial Aluminum

An employee was operating a compact skid steer through the mud room and observed salt cakes in the area. The employee poured water collected with the Bobcat onto the salt cake which caused an explosion. The employee sustained first, second and third degree burns to right and left hand/wrist. The employee also sustained burns to the face, a fractured nose, and a forehead laceration.

MAGNITUDE 7 METALS LLC

Two employees were welding the cracked edges of a crucible. The crucible fell off the platform on which it was placed. Employee 1 suffered a hip fracture when part of the crucible fell onto his hip while he was on the floor welding. Employee 2 was struck on the back of the head by a piece of the hoisting material resulting in a skull fracture. Both employees were hospitalized.

Garden Angels New York LLC

An employee was cleaning leaves with a backpack blower when he fell from a ladder, resulting in injuries to his head, neck, and back.

Cashless Tolling Constructors

An employee was operating a battery-powered broom to clean demolition debris off the top of the outermost bridge girder. The girder was approximately 11 feet above the demolition scaffold below. The employee fell approximately 8 feet to wind bracing below. The employee was hospitalized with a pelvis/tailbone fracture. Fall protection was in place at the time.

NYU Langone Hospital-Brooklyn

An employee slipped while descending in a stairwell, fell, and suffered multiple contusions/bruises to the head, neck, shoulders, knees, and back. She was hospitalized.

VILLAGER CONSTRUCTION, INC.

An employee was directing trucks as they entered and left a highway work zone. A vehicle struck them, resulting in multiple fractures and other injuries. The employee was hospitalized.