105,313Records 71,083Employers 85,290Hospitalizations 27,770Amputations 2015-01-01 2025-10-31
Safety Incidents OSHA Severe Injury Reports · 2015–2025

American Aluminum Extrusion Company, LLC

Exposure to environmental heat · Effects of heat and light, n.e.c.

Federal OSHA recorded a severe workplace injury at American Aluminum Extrusion Company, LLC, 5253 McCurry Rd, ROSCOE, ILLINOIS 61073 on — Effects of heat and light, n.e.c., affecting the bODY SYSTEMS.

On July 25, 2017, an employee was operating a CNC machine when the employee suffered dizziness, fatigue, and a fear of blacking out due to dehydration.

Hospitalized BODY SYSTEMS Heat-environmental

American Aluminum Extrusion Company, LLC

An employee was replacing a sawblade. While he was bringing the saw cylinder back to home position, the cylinder framework lacerated his head near the left eye. The machine was guarded at the time.

American Aluminum Extrusion Company, LLC

An employee was installing a piece of sheet metal on a roof when he fell through the 4-foot by 4-foot hole for it. He landed on the concrete floor, suffering two broken ribs and injuries to both legs.

American Aluminum Extrusion Company, LLC

An employee was moving warped metal from one conveyor to another when a faulty control switch caused a retractable conveyor to extend and pinch the employee's finger. The fingertip was medically amputated.

American Aluminum Extrusion Company, LLC

A maintenance employee was making repairs on the production line, using a handheld grinder to grind metal, when sparks flew back and hit him. His shirt was oily and caught on fire, causing burns to his torso.

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Great Northwest Concrete

An employee was performing finishing work on a residential driveway when they began to experience body cramps and were hospitalized for heat stress and dehydration.

Lady Moon Farms, Inc.

An employee was staking tomato plants on a farm. The employee began to feel sick and collapsed, suffering from dehydration and heat shock.

Federal Bureau of Investigation

An agent was participating in SWAT team selection and was performing various physical fitness skills including running and exercise intervals. The agent experienced dehydration and a muscular injury that required hospitalization.

Hi-Tech Roofing & Sheetmetal, Inc.

An employee was traveling back from work when they became ill and experienced dizziness due to heat exhaustion.

2911 Logistics

On September 26, 2023, an employee was delivering packages when he began to feel ill with a pain in his side. He was hospitalized for heat exhaustion and dehydration.

TABER EXTRUSIONS, LLC

An employee's left arm was caught in the fingers or jaws of the head stretcher machine, resulting in a laceration. The employee was hospitalized.

TABER EXTRUSIONS, LLC

An employee was performing regular duties in the cast house and sustained heat exhaustion.

Penn Aluminum International LLC

At 7:01 p.m. on June 16, 2025, two employees were pushing a saw horse with a bundle of aluminum on it when it flipped over onto the injured employee. The employee was hospitalized with a broken leg and required surgery.

Kosei St. Mary's Corporation

On June 4, 2025, at approximately 1:00 AM, an employee was working when they experienced cramping and were hospitalized with a heat illness.

Hydro Extrusion USA LLC

An employee was performing maintenance on a press puller and aligning the puller when it fell. The puller electrical panel struck their left upper back, resulting in fractures to their T12 and L1 vertebrae. The employee was hospitalized.

Takeda Pharmaceuticals U.S.A., Inc.

An employee fell while moving a water canister, resulting in fractures to four fingers on her right hand.

Great Dane Ltd. Partnership

An employee was changing a die in a press when the die slipped and crushed the employee's left index finger. The employee sustained an open facture of the tuft of the left distal phalanx and a partial amputation.

Olympia Food Industries Inc.

An employee was mixing sauce using a sauce barrel mixer when his left little finger was amputated.

AbbVie Inc.

An employee was driving a boom lift (in the lowered position) in an exterior dock area. The lift s left wheels rolled onto base plates that covered a 3-foot-deep sump pit. The base plates failed, and one side of the lift dropped. The employee's left leg was caught under the lift basket, and he suffered a fracture to the lower leg including the ankle.

TSA Processing - Montgomery

A temporary employee was carrying a nail gun through the warehouse when it hit his leg, activated, and fired a nail into the leg.