Barnes Aerospace

An employee was troubleshooting a garage door. The door was in its closed position, but still had about an inch of travel when the manual release was triggered. Their right ring finger pad (distal phalanx) was pinched between a belt and pulley. The employee required medical amputation of the finger pad without loss of bone.

An employee was operating a forklift and unloading a truck. After the truck was unloaded, the employee got off the forklift and proceeded to adjust the dock plate with a hook tool. The dock plate slipped and the employee went to adjust the plate with their hand when their left middle finger got caught. Their finger was amputated above the first joint.

An employee was rotating a carbide granulator blade when his finger was caught between the blade and a stationary part of the machine. The employee's right middle finger was partially amputated and they suffered an avulsion to the right ring fingertip.

An employee was using a CNC metal lathe machine in manual mode to check that the thread blocking tool made contact with the jaws. As the employee was manually spinning the spindle, his index fingertip was crushed between the spindle's jaws and the grooving insert, resulting in a fingertip amputation.

During a material handling operation, an employee's fingertip was caught under an air conditioning unit as the unit was lowered onto a cart. The employee's fingertip was amputated.

An employee was removing a bolt from a tractor hub when their right index finger was caught between the hub and the frame. The employee's fingertip was crushed and the employee was hospitalized.

A forklift operator was switching out a propane tank on his forklift when the tank leaked and sprayed his right hand, resulting in hospitalization due to liquid propane burns. PPE (gloves) were not worn at the time of the incident.

On September 2, 2025, at approximately 10:15 AM, an employee was setting a rest die in a press when the die slipped off the parallels. One of the employee's fingertips became caught in the die, resulting in a fingertip amputation.

On August 19, 2025, an employee was changing tooling on a sizing machine. The employee's left ring fingertip was pinched between the tooling and the machine and was partially amputated.

An employee was loading pipe into a flare machine when a part clamp caught her right hand. The hand was lacerated and broken. A light curtain was in place at the time of the incident.

A maintenance employee was working on the roof of a small office inside the facility. The employee fell through the ceiling and landed on the floor inside the office. The employee sustained fractured ribs and a punctured lung and was hospitalized.

An employee was working to deliver mail to an apartment building. She was waiting for a customer to move, to obtain clearance to the mailboxes. The door swung inward and closed on her right little finger. The top half of her finger was surgically amputated.

An employee fell from a step ladder while reaching for a tie-off point. He impacted the ground, and landed on his bolt bag which contained tools. The employee was hospitalized with fractured ribs, and a lacerated spleen and kidney.

On October 30, 2025, an employee was working to adjust a stackable metal shipping container. As the container dropped into place, it caught the employee's hands in an area between the upper and lower cross-members. The employee suffered a laceration to the left ring finger that required stitches, bruising to the right ring finger, and fractures to the right middle finger that necessitated medical amputation of the fingertip.

An employee was moving a scissor lift through a doorway. The employee was pinned between the scissor lift and the doorframe, sustained a back injury, and was hospitalized.

An employee was setting up communication equipment for a meeting. They were walking and tripped over a speaker on the ground. The employee sustained a leg injury.